Axletech PRC2715 To PROC2725 Maintenance Manual Planetary Drive Axle

Factory Maintenance Manual For Axletech Planetary Drive Axle. It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.

Format: PDF
Language: English
Pages: 56
Issued: september 2006
Searchable

Model

Axletech Drive Axle
PRC2715
PRC2725
PRC2726
PROC2715
PROC2725

Contents

-INTRODUCTION
Description
Identification
-REMOVAL AND DISASSEMBLY
Removal and Disassembly from the Vehicle
Disassembly of the Trunnion Assemblies
Axle Disassembly Procedure
-PREPARE PARTS FOR ASSEMBLY
Clean Rough Parts
Clean Ground and Polished Parts
Clean the Axle Housing Assembly
Dry Parts After Cleaning
Prevent Corrosion on Cleaned Parts
Inspect Parts
Planetary Wheel End Gearing
Needle Roller Bearings
Planetary Wheel End Thrust Washers
Planetary Spider Shaft
Wheel End Spindle
Driver
Planetary Nut Lock System
Planetary Assembly O-Rings
Axle Shafts
Axle Housing
Axle Trunnion Components
Wet Brake Assembly Components
Repairing or Replacing Parts
Removing Dri-Loc Fasteners
Preparing Surfaces, Threaded Holes and Fasteners For Later Assembly
Flush Lube from the Axle
-ASSEMBLY
Axle Assembly
Assembly of the Axle Housing Components with Central Actuation Wet Disc Brake Feature Option
Install Carrier into Axle Housing Assembly
Axle Housing Plugs Assembled
Axle Without Wet Disc Brake Assembly
Axle Shaft, Thrust Washer, Snap Ring, Sun Gear Assembly
Wet Brake Assembly in the Axle Housing
Axle Shaft, Thrust Washer, Snap Ring, Sun Gear Assembly
Install the Wet Brake Disc Components into the Axle Housing
Wet Disc Brake Actuation and Functional Test
Spindle and Planetary Ring Gear Sub-Assembly
Wheel Hub, Inner Bearing Spacer, Wheel Bearings, Seal, and Spindle Sub-Assembly
Toric Ring Face Seal into Hub and into Spindle
Wheel Hub to Spindle Assembly,
Planetary Spider Sub-Assembly
Planetary Spider Assembly, Spindle & Planetary Ring Gear Assembly, and Wheel Hub Assembly
Install the Planetary Wheel End Assembly On the Axle Housing
Axle Air Leak Test
Axle Spin Test
Hydraulic Differential Lock (HDL) Actuation Function and Leak Test
Installation of the Trunnion Feature Option
Trunnion Adapter
Re-Installation into Vehicle
-LUBRICATION
Breather
Seals
Oil Level
Approved Oil Listings
Approved Grease
Lubrication Specification
Table C (Lubricant Cross Reference (Viscosity) and Temperature Chart)
Brake Actuation Fluid
-TORQUE
Torque Table
-SPECIAL TOOLS
How to Make a Yoke Bar

What you get

You will receive PDF file with high-quality manual on your email immediately after the payment.