Factory Service Manual For Bomag Sanitary Landfill And Earth Compactor. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: ENG
Pages: 694
Number: 00892363 (september 2013)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Bomag Sanitary Landfill Compactor And Earth Compactor
BC772RS-2
BC772RB-2
BC672RS-2
BC772EB-2
S/N 101 570 57 1057>
S/N 101 570 43 1027>
S/N 101 570 44 1005>
S/N 101 570 92 1006>
Contents
-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-EARTH COMPACTOR – REFUSE COMPACTOR
Bomag Refuse Compactor
Bomag Soil Compactor
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Table
-ELECTRICS
Battery Service, Checking The Main Battery Switch
Starting The Engine With Jump Leads
Main Battery Switch
Main Fuse
Hydraulic Oil Temperature
Pressure Switch, Hydraulic Oil Filter
Magnetic Sensor, Hydraulic Oil
Pressure Switch For Brake
Level Sensor In Diesel Tank (R03)
Blower Monitoring Module A53
Cab Electrics
Fuses
Fuse, Cabin
Machine Related Electrics
Checking The Voltage Supply For The Control Unit
Diagnostics Concept
-ELECTRONIC CONTROL
ESX Control
-ENGINE ELECTRICS
Engine Control Unit
Pin Assignment
System Faults Per Flashing Code
Flashing Code
Diagnose With Serdia
Diagnose With Can-Bus
Diagnostics Interface
Emr3 List Of Fault Codes
Sensors
Oil Pressure Sensor
Fuel Temperature Sensor
Charge Air Temperature – Charge Air Pressure Sensor
EMR Coolant Temperature Sensor
Rotary Speed Sensor For Crankshaft
Rotary Speed Sensor For Camshaft
Preheating System
Checking The Preheating System.
Sensor, Water In Fuel
Air Filter Vacuum Switch
Coolant Temperature Sensor
Float Switch, Coolant Tank
Charge Control Light, Engine Rpm-Meter
-ENGINE
Diesel Engine
Engine Description TCD 2015 V 6 Cylinder
Lubrication Oil Circuit TCD 2015
Coolant Circuit TCD 2015
Fuel Circuit TCD 2015
Injection System (Mvs) TCD 2015
Exhaust Gas Recirculation TCD 2015
Wastegate – Charge Pressure Controller On TCD-Engines
Checking And Adjusting The Valve Clearance
Checking The Engine Oil Level
Changing The Engine Oil And Oil Filter
Replace The Fuel Filter
Check The Coolant Level
Change The Coolant
Checking The Anti-Freeze Concentration And The Condition Of The Coolant
Intercooler, Draining Off Oil/Condensation Water
Checking The Thermostat In Disassembled State
Servicing The Fan V-Belt
Servicing The Generator V-Belt
Check The Engine Mounts
Checking The Fastening Of Engine / Turbo Charger / Combustion Air Hoses
Checking The Crankcase Pressure
General Trouble Shooting Chart TCD 2015
Special Tools, Deutz Engine (TCD 2015)
-AUTOMATIC BELT TENSIONER
Removing The Belt Tensioner (Deutz 2015 V6 & V8)
Preassembly Of A Belt Tensioner For Diesel Engines 2015 V6 And V8
Installing The Belt Tensioner (Deutz 2015 V6 & V8)
-HYDRAULICS
Hydraulic Circuit
Travel Pumps, A4VG85 DA
Travel Pump, A4VG85 HT
Steering And Working Pump
Axial Piston Swash Plate Principle
Troubleshooting Axial Piston Pumps
Travel Motor, A6VM 170EP
Trouble Shooting, Variable Displacement Axial Piston Motor
External Gear Pumps
Travel System
Towing The Machine
Cooling
Working Hydraulics
Control Valve Block For Steering And Dozer Blade
Replacing Control Block Components
Measuring And Adjustment Points On Control Valve Block
Tests And Adjustments On The Steering/Working Pump
Check The Hydraulic Oil Level
Replace Hydraulic Oil Filter
Changing Hydraulic Oil And Breather Filter
Checking The Oil Level In The Transfer Box
Changing Oil And Filter In The Transfer Box
-AUTOMATIC AIR CONDITIONING
Overview
Physical Basics
Refrigerant Rl34A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Climatronic Control
Measuring The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Servicing The Air Conditioning
Servicing The Air Conditioning Compressor V-Belt
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
Trouble Shooting Procedure
Steam Table For R134A
-CENTRAL LUBRICATION SYSTEM
System Layout
Technical Description
Control
Lubrication Process
Progressive Distributor
Lubrication Oil Pump
Check The Central Lubrication System, Top Up
Faults And Causes
Fault – Cause – Remedy
Failure Of Central Lubrication System (Grease Emerges From Relief Valve)
-OSCILLATING ARTICULATED JOINT
Removing And Installing Live Ring, Oscillating Articulated Joint
Repairing The Oscillating Articulated Joint
Removing And Installing The Steering Cylinders
Checking The Condition Of The Articulated Joint
-COMPACTOR WHEELS AND DOZER BLADE
Replacing The Wheel Caps
Welding On New Wheel Caps
Adjust Scrapers And Edge Cutter
Checking The Cutting Plates, Replacing The Cutting Plates If Necessary
-SUPPLIERS DOCUMENTATION
Steering/Working Pump
Wheel Drive
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram
What you get
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