Factory Service Manual For Bomag Tandem Vibratory And Combination Roller. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: ENG
Pages: 540
Number: 00892251 (march 2013)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Bomag Tandem Vibratory Roller And Combination Roller
BW135AD-5
BW138AD-5
BW138AC-5
S/N 101 650 32 1036 >
S/N 101 650 30 1132 >
S/N 101 650 33 1007 >
S/N 101 650 31 1071 >
Contents
-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Table
-OVERALL VIEW OF MACHINE
Overview
-ELECTRICS
Battery Service
Starting With Jump Wires
Main Battery Switch
Generator Repair
Repair Of Starter
Instrument Cluster (A15), Overview
Seat Contact Switch
Switching The Vibration On
Switching On The Pressure Sprinkler System
Level Sensor In Diesel Tank (R03)
Water In Fuel Filter, Sensor B124 (Optional)
Charge Control Lamp And Operating Hour Meter
Engine Oil Pressure Monitoring
Coolant Temperature Monitoring
Glow Plugs, R81
Engine Solenoid, Y13
Inductive Proximity Switch, B63
Angle Sensor On Travel Control Lever, B39
Central Electrics
Fuse Assignment
Control Elements
Machine Related Electrics
-ENGINE
Kubota Diesel Engine
Check The Engine Oil Level
Change Engine Oil And Oil Filter Cartridge
Checking The Coolant Level
Change The Coolant
Check The Anti-Freeze Concentration And The Condition Of The Coolant
Checking Radiator Hoses And Hose Clamps
Cleaning Radiator And Hydraulic Oil Cooler
Checking The V-Belt, Tightening, If Necessary Replacing The V-Belt
Check, Clean The Air Filter, Replace If Necessary
Check The Air Intake Lines
Check, Clean The Water Separator
Change The Fuel Filter
Check Fuel Lines And Clamps
Replacing The Fuel Lines
Checking The Engine Mounts
Checking The Engine Oil Pressure
Checking The Thermostat In Disassembled State
Check The Injection Valves
Checking The Start Of Commencement
Checking The Fuel Injection Pump
Checking The Compression
Checking And Adjusting The Valve Clearance
Engine Problems
-HYDRAULICS
Hydraulic Circuit
Travel Pump, A10VG45 HW
Drum Drive Motor MK05
Wheel Motor MSE02
External Gear Motors
External Gear Pumps
Pump Assembly
Travel Circuit
Towing
Vibration Circuit
Steering Circuit
Checking The Hydraulic Oil Level
Change Hydraulic Oil And Breather Filter
Checking The Hydraulic Oil Filter Element
Changing The Hydraulic Oil Filter
-TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
Checking The Rotation Speeds
Pressure Tests In The Travel Circuit
Checking / Adjusting The Neutral Positions Of The Travel Pump
Pressure Test In The Vibration Circuit
Checking The Leakage Rate Of The Vibration Motor
Pressure Test In Steering Circuit
-TROUBLE SHOOTING
Perform Trouble Shooting
Engine Problems
Troubleshooting Axial Piston Pumps
Fault Detection Via Instrument Cluster, A15
The Machine Does Not Drive
Insufficient Travel Power
-FLUSHING AND BLEEDING
Special Tools For Flushing
Flushing – General
Flushing Schematic For Front Drum Drive
Flushing The Front Drum Drive
Flushing Schematic For Rear Drum Drive System
Flushing The Rear Drum Drive
Flushing Schematic, Rear Wheel Drive Motors
Flushing The Rear Wheel Drive
Flushing Schematic For Vibration Drive On Ad-Machines
Flushing The Vibration Circuit
Bleeding The Travel Circuit
-DRUM
Removing And Installing The Drum
Dismantling The Drum
Assembling The Drum
-OSCILLATING ARTICULATED JOINT
Repair Overview Oscillating Articulated Joint
Repairing The Oscillating Articulated Joint
-SUPPLIERS DOCUMENTATION
Travel Pump
Travel Motor
Wheel Drive
Steering Valve
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram
What you get
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