Factory Service Manual For Bomag Tandem Vibratory Roller. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: ENG
Pages: 1184
Number: 00891096 (january 2008)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Bomag Tandem Vibratory Roller
BW161AD-4
BW202AD-4
BW161ADH-4
BW203AD-4
BW190AD-4
BW161AC-4
S/N 101 920 02 ….>
S/N 101 920 03 ….>
S/N 101 920 04 ….>
S/N 101 920 05 ….>
S/N 101 920 06 ….>
S/N 101 920 11 ….>
Contents
-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Fuels, Lubricants And Filling Capacities
Running-In Instructions
Maintenance Chart
-TECHNICAL DATA
Technical Вata
-CONNECTION OVERVIEW
Connection Overview
-TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
Adjusting The Angle Sensor On Travel Control Lever
Checking The Rotation Speeds
Pressure Tests In The Travel Circuit
Checking / Adjusting The Neutral Positions Of The Travel Pump
Check The Setting Of The High Pressure Relief Valves In The Travel Circuit
Pressure Tests In The Vibration Circuit
Check The Setting Of The High Pressure Relief Valves In The Vibration Circuit
Checking / Adjusting The Vibrator Shaft Speeds
Check The Leakage Rate Of The Vibration Motor
Pressure Test In Steering Circuit
-FLUSHING AND BLEEDING
Special Tools For Flushing
Flushing – General
Flushing Schematic For Front Drum Drive
Flushing The Front Drum Drive
Flushing Schematic For Rear Drum Drive System
Flushing The Rear Drum Drive
Flushing Schematic For Wheel Drive Motors, AC-Machines
Flushing The Rear Wheel Drive On AC Machines
Flushing Schematic For Vibration Drive On AD-Machines
Flushing Schematic For Vibration Circuit On AC-Machines
Flushing The Vibration Circuit
Bleeding The Travel Circuit
Bleeding The Vibration Circuit
-FUNDAMENTAL ELECTRICS
Understanding Circuit Diagrams
Terminal Designations
Current And Voltage
CAN-BUS
Resistance
Series / Parallel Connection
Ohm’s Law
Electrical Energy
Formula Diagram
Metrology
Diodes, Relays, Fuses
Batteries
Three-Phase Generator
Electric Starter
Telemecanique Switch
Inductive Proximity Switches
Angle Sensor With Current Output
Plug Connectors
Deutsch Plug, Series DT And DTM
Plugs And Terminals In Spring Clamping Technology
-SPECIAL TOOLS, ELECTRICS
Special Tools, Electrics
-ELECTRONIC MODULES
BEM, Bomag Evib-Meter
Electrics Module A03
Electrics Module A68
Electrics Module A71
Electrics Module A04
Heating/Air Conditioning Control
-SPEEDOMETER MODULE
Speedometer Module
-SERVICE TRAINING
Service Training
-ENGINE
General Information On Diesel Engine
Service Side
Starter Side
Lubrication Oil Circuit
Oil Pressure Switch And Low Oil Pressure Circuitry
Coolant Circuit
Coolant Temperature Switch
Disassembling And Assembling The Coolant Temperature Switch
Replacing The Thermostat
Checking The Thermostat In Disassembled State
Three-Phase Generator
Fuel Supply
Injection System
Injection Pump Replacement During Service
Injection Valve Replacement During Service
Checking / Repairing Injection Valves
Fuel Filter
Checking The Compression
Boost Fuel Solenoid Valve
Engine Shut-Down Solenoid
Air Filter, Differential Pressure Switch
Heating Flange On Engine
Checking The Heating Flange Control
Electric Throttle Control
Engine Monitoring
Engine
Check The Engine Oil Level
Change The Engine Oil
Change The Engine Oil Filter Cartridge
Check The Coolant Level
Change The Coolant
Checking The Anti-Freeze Concentration
Check, Clean Radiator, Fuel Cooler, Hydraulic Oil Cooler And Intercooler
Check, Clean The Water Separator
Change The Fuel Pre-Filter Cartridge
Change The Fuel Filter Cartridge
Check, Adjust The Valve Clearance
Check, Clean, Change The Combustion Air Filter
Special Tools, Deutz Engine (BFM 2012)
-AIR CONDITIONING SYSTEM
Physical Basics
Refrigerant Rl34A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Checking The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Checking, Tensioning, Replacing The Refrigerant Compressor V-Belt
Servicing The Air Conditioning (Summer Operation)
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
Trouble Shooting Procedure
Steam Table For Rl34A
-REPLACING THE CAB WINDOW PANES
Assembly Of Window Panes
Special Tools
Auxiliary Materials
Removing And Installing The Window Pane
-FRAME CRACKS IN FRONT FRAME
Repair Overview For Welding The Frame
Welding The Frame
-REPLACING THE TRAVEL CONTROL CABLE
Replacing The Travel Control Cable
-DRUM
Special Tools, Drum (BW161-4 To BW203-4)
Repair Overview AD-Drum
Removing And Installing The Drum
Dismantling The AD-Drum
Dismantling, Assembling The Ad Exciter Unit
Assembling The AD-Drum
-OSCILLATING ARTICULATED JOINT
Repair Overview Oscillating Articulated Joint
Removing – Disassembling The Oscillating Articulated Joint
Assembling The Oscillating Articulated Joint
-VIBRATION VALVE Y54/Y55
Vibration Control Valve, Repair Overview
-SUPPLIERS DOCUMENTATION
Travel Pump
Vibration Pump
Drum Drive
Drum Reduction Gear
Vibration Motor
Wheel Drive
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram
-SUPPLEMENT TO CIRCUIT DIAGRAM
Control Elements, Old Design
Control Elements, New Design
Control Elements, Cabin
Monitoring Module A15, Old Design
Monitoring Module A15, New Design
Machine
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