Factory Service Training For Bomag Single Drum Roller. The Bomag Service Training Manual Describes The Disassembly, Dismantling, Assembly, Installation And Repair Of Components And Assemblies. Manual Addresses The Professionally Qualified Personnel Or The After Sales Service Of Bomag, And Should Be Of Help And Assistance In Correct And Efficient Repair And Maintenance Work.

Format: PDF
Language: English
Pages: 752
Number: 00892433 (ocotber 2013)
Bookmarks: Yes
Searchable: Yes
Wiring Diagram: Yes
Hydraulic Diagram: Yes

Model

Bomag Single Drum Roller
BW226DH-4I BVC

S/N 101 585 01 ….
S/N 101 585 44 ….

Contents

Single Drum Roller
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
Bomag Single Drum Rollers
Technical Data
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Table
Overview
Acceleration Transducer
Battery Service
Starting The Engine With Jump Leads
Main Battery Switch
Overview Of Electric Components
Description Of Indicators And Control Elements
Fuse Assignment
Electronic Control Units
Checking The Voltage Supply For The Control Unit
6Diagnostics Concept
Emr4 System Overview
Emr4 System Components
Fuel Control Unit (FCU)
Injector
Crankshaft Speed Sensor
Camshaft Speed Sensor
Rail Pressure Sensor
EMR Coolant Temperature Sensor
Fuel Pressure Sensor
Charge Air Temperature – Charge Air Pressure Sensor
Oil Pressure Sensor
Sensor, Water In Fuel
Sensor, Water In Fuel
Fuel Pre-Heating
Heating Flange On Engine
Rotary Switch For Engine Speed
Data Collector
Fault Display
Variocontrol
Control Circuit And MESX
Acceleration Transducer
Potentiometer On The Slewing Motor, B62
Display And Control Elements Variocontrol
Description Of Indicating And Control Elements Variocontrol
Bvc/Btm05 Settings Before Start-Up
Variocontrol, Selecting The Operating Mode
Variocontrol, Selecting The Operating Mode
Variocontrol. Selecting The Operating Mode
Measuring Pass With Variocontrol
Teaching Distance Pulses
Amplitude Limitation (BVC Only)
Hydraulic Circuit
Travel And Vibration Pump, H1
Troubleshooting Axial Piston Pumps
Travel Motor 51 C/D 110
Vibration Motor A2FM80
Trouble Shooting, Variable Displacement Axial Piston Motor
External Gear Pumps
Slewing Motor
Travel Circuit
Towing In Case Of An Engine Failure
Adjust The Parking Brake
Change The Oil In The Drive Axle
Changing The Oil In The Wheel Hubs
Changing The Oil In The Axle Reduction Gear
Change The Oil In The Drum Reduction Gear
Vibration Circuit
Vario Exciter Oil Change
Check The Hydraulic Oil Level
Changing Hydraulic Oil And Breather Filter
Replace Hydraulic Oil Filter
Changing The Bypass Filter
Steering Circuit
Electric Steering Wheel
Steering Circuit
Special Tools, Tests And Adjustments
Activate Service Mode
Driving Against The Closed Brake
Turn The Steering Against An End Stop.
Check The Leakage Rate Of The Vibration Motor
Pressure Test In Steering Circuit
Special Tools For Flushing
Flushing – General
Flushing Schematic Travel Circuit (Distribution Axle Motor)
Flushing The Travel Circuit (Axle Motor Distribution)
Flushing Schematic For Vibration Drive
Flushing The Vibration Circuit
Bleeding The Travel Circuit
Bleeding The Vibration Circuit
Diesel Engine
Engine Description TCD 6.1 L6
Lubrication Oil Circuit TCD 4.1 / 6.1
Coolant Circuit TCD 4.1 / 6.1
Common Rail System (CRS) TCD 4.1 / 6.1
Exhaust Gas Aftertreatment DPF (Diesel Particulate Filter) With Burner
DPF-Regeneration
Adjust The Valve Clearance
Check The Engine Oil Level
Changing Engine Oil And Oil Filter Cartridge
Check The Coolant Level
Check The Anti-Freeze Concentration And The Condition Of The Coolant
Changing The Coolant
Checking, Cleaning The Water Separator
Replace The Fuel Filter Cartridge
Change The Fuel Filter, Bleed The Fuel System
Replacing Ribbed V-Belt And Idler Pulley
Air Filter Maintenance
Checking The DBF-Burner
Servicing The DBF-Burner
Checking The Crankcase Ventilation Valve
Engine Problems
Special Tools, Deutz Engine (TCD 6.1 L6)
Overview
Physical Basics
Refrigerant R134A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Measuring The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Servicing The V-Belt For The Air- Con Compressor
Service The Air Conditioning
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
Trouble Shooting Procedure
Steam Table For R134A