Factory Service Training For Bomag Soil Stabilizer And Asphalt Recycler. The Bomag Service Training Manual Describes The Disassembly, Dismantling, Assembly, Installation And Repair Of Components And Assemblies. Manual Addresses The Professionally Qualified Personnel Or The After Sales Service Of Bomag, And Should Be Of Help And Assistance In Correct And Efficient Repair And Maintenance Work.
Format: PDF
Language: English
Pages: 658
Number: 00891787 (december 2011)
Bookmarks: Yes
Searchable: Yes
Wiring Diagram: Yes
Hydraulic Diagram: Yes
Model
Bomag Spoil Stabilizer And Asphalt Recycler
MPH122-2
S/N 101 590 06 …. >
S/N 101 590 07 …. >
Contents
-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-BOMAG STABILIZER / RECYCLER
BOMAG Stabilizer / Recycler
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Table
-E-PLAN WIRING DIAGRAMS
Understanding Wiring Diagrams
Circuit Symbols In The Circuit Diagram
Identification Of Switch Blocks In The Wiring Diagram
-ELECTRICS
Designation Of Components In The Wiring Diagram
Terminal Designations In Wiring Diagram
Batteries
Battery Service, Checking The Main Battery Switch
Starting With Jump Wires
Magnetic Sensor In Return Flow Filter Blocks, B19
Pressure Switch In Return Flow Filter Block, B25
Differential Pressure Switches For Hydraulic Oil Filter, B21, B22 And B42
Hydraulic Oil Temperature
Filling Level Switch Hydraulic Oil, B23
Charge Pressure Switch Rotor Pumps, B04 And B125
Pressure Transducer For Travel Control, B112
Rotary Speed Sensors, B107, B108 And B109
Level Sensor In Diesel Tank (R03)
Cab Electrics
Fuses
Machine Related Electrics
Electronic Control Units
Checking The Voltage Supply For The Control Unit
Diagnostics Concept
Override Function, Esx-Control
-ELECTRONIC CONTROL
Training
-ENGINE ELECTRICS
Engine Control Unit
Pin Assignment
System Faults Indicated By Flashing Code
Flashing Code
Diagnose With Serdia
Diagnose With Can-Bus
Diagnostics Interface
EMR3 List Of Fault Codes
Sensors
Oil Pressure Sensor
Fuel Temperature Sensor
Charge Air Temperature – Charge Air Pressure Sensor
EMR Coolant Temperature Sensor
Rotary Speed Sensor For Camshaft
Sensor, Water In Fuel
Air Filter Vacuum Switch
Coolant Temperature Sensor
Float Switch, Coolant Tank
Charge Control Light, Engine Rpm-Meter
Generator
Replacing The Voltage Regulator
Electric Starter
-ENGINE
Diesel Engine
Engine Description TCD 2015 V 6 Cylinder
Lubrication Oil Circuit TCD 2015
Coolant Circuit TCD 2015
Fuel Circuit TCD 2015
Injection System (Mvs) TCD 2015
Exhaust Gas Recirculation TCD 2015
Wastegate – Charge Pressure Controller On TCD-Engines
Check, Adjust The Valve Clearance
Checking The Engine Oil Level
Changing Engine Oil And Oil Filter Cartridge
Check The Coolant Level
Checking The Condition Of The Coolant
Checking/Changing The Coolant
Check, Clean The Water Separator
Changing The Fuel Filter
Replacing The Fuel Pre-Filter Cartridge, Bleed The Fuel System
Cleaning, Changing The Dry Air Filter Cartridge
Servicing The Generator V-Belt
Check The Engine Mounts
Check The Fastening Of Engine / Turbocharger / Combustion Air Hoses
Cleaning The Intercooler
Intercooler, Draining Off Oil/Condensation Water
Checking The Crankcase Pressure
Replacing The Crankcase Ventilation Valve
General Trouble Shooting Chart TCD 2015
Special Tools, Deutz Engine (TCD 2015)
-AIR CONDITIONING SYSTEM
Physical Basics
Refrigerant R134A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Measuring The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Servicing The Air Conditioning Compressor V-Belt
Service The Air Conditioning
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
Trouble Shooting Procedure
Steam Table For R 134A
Module A108
-HYDRAULICS
Hydraulic Circuit
List Of Components
Pumps On Diesel Engine
Pressure Test Bar
Travel Pump A4VG56 EP
Rotor Pump, A4VG180 EP
Axial Piston Swash Plate Principle.
Troubleshooting Axial Piston Pumps
External Gear Pumps
Travel System
Trouble Shooting, Variable Displacement Axial Piston Motor
Rotor Drive
Trouble Shooting, Variable Displacement Axial Piston Motor
Articulated Steering
Control Valve Block
Hand Pump
Raising/Lowering The Cabin
Towing
Intercooler
Cleaning The Intercooler
Checking The Hydraulic Oil Level
Changing Hydraulic Oil And Breather Filter
Checking The Contamination Of The Hydraulic Oil Filters
Change The Hydraulic Oil Fine Filter
-WATER INJECTION
Water Dosing System
Water Dosing System Nozzle Change
Water Sprinkler System, Maintenance In The Event Of Frost
-BITUMEN DOSING SYSTEM
Control Elements
Bitumen Dosing System
Binder Circuit
Checking The Reaction Water Level
Reaction Water Tank, Maintenance In The Event Of Frost
Checking The Oil Level For The Reaction Water Pump
Checking The Oil Level In Compressor And Service Unit
Checking The Thermal Oil Level
Checking The Contamination Of The Hydraulic Oil Filters
Checking The Binder Pump For Leaks
Checking The Spraying Sections For Leaks
Checking, Cleaning The Additional Fuel Filter Water Separator
Change The Additional Fuel Filter
Changing The Thermal Oil
Compressor Oil Change
Cleaning The Bitumen Filter
Faults In Binder Dosing System
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram
Bitumen Metering System Electrics
Bitumen Metering System Hydraulics
Bitumen Metering System Pneumatics
Bitumen Metering System Bitumen
Bitumen Metering System Heating
Bitumen Metering System Water
Bitumen-Water-Compressed Air
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