Factory Service Manual For Case Articulated Dump Truck. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 1212
Number: 87573455A (march 2007)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Case Articulated Dump Truck
327B
330B
Contents
-CONDITIONS OF USE AND SAFETY INSTRUCTIONS
Conditions Of Use
Information On This Handbook
Scheduled Use
Vehicle Drivers
Waste Disposal
Warranty And Liability Of The Manufacturer
Service
General Operation Rules
Safety Instructions
Introduction
Preventing Fires
Rollover Accidents
Instructions For Use
Maintenance
-TECHNICAL DATA
Vehicle Composition
Dimensions (Empty Vehicle)
Dimensions With Body Raised
Weights
Center Of Gravity (Horizontal Position)
Performance
Performance Alignment Chart
Main Technical Specifications
Position Of Identification Data On Main Groups
Main Technical Specifications
List Of Bulbs
Capacities
Tire Pressure Table
Antifreeze Concentration In Engine Coolant
Antifreeze Concentration In Windscreen Washer Fluid
Battery Electrolyte Density Table
Tightening Torque
Plates Applied To The Vehicle
European Version
Inside Engine Hood Plate
Inside Cab Plate
USA Version
Inside Engine Hood Plate
Inside Cab Plate
Standard Tightening Torques
Measures (International System)
-FAULT CODES
Engine Fault Codes
Fault Check Using The Display
Engine Fault Codes UST
Fault Check Using The EDC Warning Light (Bunk-Code)
Error Codes Table
Automatic Transmission Fault Codes
Fault Check Using The Display
Transmission Failure List
Diagnostic Connector Pin-Out
Multiplex System Fault Codes
Fault Check Using The Display
Multiplex System Fault Codes List
-ENGINE
Walk Around
Electronic System Control
Fuel Supply Circuit
Engine Air Intake System
Variable Geometry Turbine (VGT)
Actuator Adjustment
VGT Control Solenoid Valve
Engine Exhaust System
Engine Exhaust System
Engine Brake
Cooling
Lubrication
Technical Specification
General Characteristics
Assembly Clearance Data
Tightening Torques
Tightening Order Of Gearbox To Engine Block Fastening Screws
Tools
Troubleshooting By Symptoms
Maintenance
Engine Removal-Replacement
Removal-Installation Of The Flexible Coupling Joint
Radiator Group Removal-Replacement
Automatic Transmission Oil-Water Heat Exchanger Removal-Replacement
Dismantling The Engine On The Bench
Repair Operations
Crankshaft
Determination Of Preliminary Data For Selection
Connecting Rod
Cylinder Head
Rocker Shaft
Rockers
Assembling The Engine On The Bench
Completing Engine Assembly
Repair Works
Power Take Off Distribution – P.T.O.
-AUTOMATIC TRANSMISSION
Description
Automatic Transmission Cross-Section View
Automatic Transmission External Pipe Arrangement View
Transmission Speed Sensors
Fundamental Components
Operation
Front Differential Fitting
Oil Circulation System – Version With Retarder
Oil Circulation System – Version Without Retarder
Transmission Control System Components
Technical Data
Tightening Torque
Equipment
Maintenance
Transmission Hydraulic Control Diagram
Removal-Replacement Automatic Transmission Gearbox
Inspection
Hydraulic Control Unit
Lock-Up Clutch Valve (WK)
Gearbox And Gear Disassembly
Cleaning, Inspecting And Checking
Inspecting And Checking
General Assembly Standards
Dismantling And Reassembly Of Main Units
Gearbox And Gear Assembly
-FRONT AXLE
Description
Specifications And Data
Tightening Torques
Equipment
Diagnostics
Maintenance
Front Differential
Front Hubs
Front Hub Removal-Refit
Brake Caliper Detachment-Reattachment
Planetary Reducer Overhaul
Front Differential Overhaul
Brake Caliper Overhaul
Brake Disc Overhaul
-INTERMEDIATE AXLE
Description
Specifications And Data
Tightening Torques
Tools
Diagnostics
Maintenance
Intermediate Axle Removal-Refit
Brake Caliper Detachment-Reattachment
Planetary Reducer Overhaul
Tandem Axle And Differential Overhaul
Brake Caliper Overhaul
Brake Disc Overhaul
-REAR AXLE
Description
Specifications And Data
Tightening Torques
Equipment
Diagnostics
Maintenance
Intermediate Axle Removal-Refit
Brake Caliper Removal-Installation
Planetary Reducer Overhaul
Differential Overhaul
-DRIVELINE
Description
Specifications And Data
Tightening Torques
Inspection Procedures
Maintenance
Removal – Replacement Of The Parking Brake Disc And Caliper
Central Bearing Overhaul
-SUSPENSIONS
Description
Tightening Torques
Maintenance
Front Suspension Removal-Replacement
Front Suspension Cylinder Removal-Replacement
Rear Suspension Removal-Replacement
Removal-Replacement Of The Rear Suspension Stabilizer Bars
Removal-Replacement Of The Rear Suspension Bushings
Suspension Cylinder Overhaul
-WHEELS AND TIRES
Wheels
Description
Specifications And Data
Tightening Torque
Replacing A Complete Wheel
Tire-Rim Disassembly-Assembly
-HYDRAULIC SYSTEM
Description
Hydraulic System Pressure Test Points
Technical Data
-STEERING AND DUMPING SYSTEM
Steering And Dumping System – Description
Hydraulic Diagram
Operation
Topographical Diagrams
Maintenance
Main System
Steering-Dumping System Test Procedures
Removal-Replacement Of The Emergency Steering Valve – Main Filter
Dumping Valve Removal- Replacement
Dumping Cylinder Removal – Replacement
Steering Valve Removal- Replacement
Main Pump Removal-Replacement
Steering Cylinder Removal-Replacement
Dumping Cylinder Overhaul
Steering Cylinder Overhaul
Steering-Dumping Valve Block Overhaul
-EMERGENCY STEERING SYSTEM
Operation
Inspection Procedures
Emergency Steering Pump Removal-Replacement
-BRAKING SYSTEM
Topographical Diagrams
Braking System Test Procedures
Maintenance
Brake Pump Removal-Replacement
Hydraulic Accumulator Removal-Replacement
Relay Valve Removal-Replacement
-ELECTRICAL SYSTEM
Multiplex System Overview
Can Line
Multiplex System General Diagram
Topographic Diagrams
Bulkhead Connectors
Diagnostic Connector Pin-Out
Can Open Line
Body Computer System Components
Cluster
Head
MIDAC
Location Of Sensors And Actuators
Head
Can J1939 Line
EDC Engine Control Unit
Transmission Control Unit (TCU)
Electrical Supply
Ground Points
Climate Control System
Relays And Fuses Interconnection Control Unit
Relays And Fuses
Vehicle Diagnostic Control System
Procedure
Electrical System
-PNEUMATIC SYSTEM
Description
Pneumatic Diagram
Components Location Pneumatic System
Tools
Diagnostic
Drier
Main Components Pneumatic System
Compressor
Single-Chamber Air Drier
Air Intake Valve
Pressure Relief Valve
Parking Brake Engaging Distributor
Manual Condensation Discharge Valve
-GREASE SYSTEM
Manual Greasing System
Automatic Greasing System
Automatic Greasing System Calibration Adjustment
Greasing System Calibration
Greasing Time Adjustment
Checks Of The Lubrication Control Unit Components
Distribution Divider
-AIR CONDITIONING SYSTEM
Air-Conditioning System
Technical Data
Equipment
Diagnostics
Maintenance
General Servicing
Electrical Schematic
-CAB
Description
Engine Hood Tipping Hydraulic System
Cab Tipping Hydraulic System
Cab Removal-Replacement
Cab Components Removal-Replacement
Engine Hood Tipping Cylinder
Cab Tilting Cylinder
Hood
Lower Covers
Side Covers
Side Panels
-CHASSIS
Description
Tightening Torques
Articulation Joint Removal-Replacement
Tests And Checks
Repair Operations
Body Detachment-Reassembly
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