Case 480C Service Manual Loader Backhoe

$29.95

Factory Service Repair Manual For Case 480C Loader Backhoe. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 723
Bookmarks: Yes
Searchable: Yes
Number:
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Case 480C

Contents

– General
General Engine Specifications
Detailed Engine Specifications
Maintenance & Lubrication
Torque Charts
Noise Control
– Engine
Engine Diagnosis
Engine Tune Up
–Cylinder Head, Valve Train & Camshaft
Cylinder Head Torquing· Cold Or Initial Torque
Cylinder Head Torquing·Hot
Diagnosis Of Various Valve Bluing Patterns
Expansion Plug Replacement
Locating Top Dead Center
Manifolds Water Pump And Fuel Injector, Installation
Refacing Valves And Valve Seats
Rocker Arm Assembly
Valve Bluing
Valve Guide Replacement
Valve Inspection
Valve Seat In Section
Valve Seat Replacement
Valve Tappet Adjustment Cold Setting
Valve Tappet AdjuStment · Hot Setting With Engine Stopped
Backlash Camshaft To Crankshaft
Backlash Camshaft To Idler Gear
Backlash Idler Gear To Injection Pump
Bushing ReplAcement Front
Bushing Replacementintermediate
Bushing Replacement · Rear
Camshaft Assembly
Camshaft Installation
Camshaft Removal
Idler Gear·Inspection
Idler Gear Installation
Valve Lifters Inspection
Valve Lifters Replacement
— Cylinder Block, Sleeves, Pistons & Rods
Checking Connecting Rod Journals
Checking Ring Gap
Checking Sleeve Protrusion
Connecting Rod Bearing Replacement
Connecting Rod Bushing Replacement
Connecting Rod Inspection
Cylinder Sleeve Inspection
Piston Inspection
Piston Installation
Piston Removal
Sleeve Oeglazing
Sleeve Installation
Sleeve Removal
— Crankshaft, Main Bearings, Flywheel & Oil Seal
Front Oil Se Replacement
Rear Oil Seal Replacement
Crankshaft And Main Bearings
Main Bearing Cap Replacement
Crankshaft Inspection And Installation
Flywheel
— Oil Pump
Oil Pump Removal
Oil Pump Inspection
Oil Pump Installation
Engine Removal & Installation & Radiator
Air Cleaner & Spark Arresting Muffler
Ether Injection
Cooling System
Engine Lubrication
– Fuel System
Fuel Filters
–Fuel Injection Pump
Fuel Pump Removal
Pump Drive Shaft Removal
Pump Drive Shaft Installation
Fuel Pump Installation
Checking Pump Gear Backlash
Replacing Pump Inlet Filter
Engine Speed
Checking Engine Speed
Engine Speed Adjustments
No Load Governed Speed
Low Idle Speed Adjustment
Fuel Injectors
Engine Controls, Fuel Lines & Fuel Tank
– Hydraulic System
— Hydraulic Diagrams, Maintenance, Trouble Shooting & Pressure Checks
Loader Hydraulic Diagram
Backhoe Hydraulic Diagram
Extendable Dipper Hydraulic Diagram
Point Hitch Only Hydraulic Diagram
Loader With Pto Hyd R Aulic Diagram
Pto With point Hitch Only Hydraulic Diagram
Hydraulic Reservoir And Filter Service
Flushing The Hydraulic System
troubleshooting
Problem: Poor Operation Of A Single Circuit Only,
Problem: Poor Operation Of All Backooe Options Hitch
Circuits Louder Ok
Problem: Poor Operation Of All Circuits
Trouble Smotlng Chart
Doom Down And Swing Problems
Failure Or Poor Operation Of Components
Testing The Hydraulic System With A Flowmeter
Pump Output
Main Relief Valve
Loader Circuits
Backhoe CirCuit
Testing Pto Motor With A Flowmeter
Testing Secondary Relief Valves With A Hand Pump
Boom Lock Relief Valve
Loader Main Relief Valve Without Ptq
Two Stage In Line Main Relief Valve With Pto
Point Hitch Ma In Relief Valve
Pump Protection Valve
— Hydraulic Pump
Pump Removal And Installation
Shaft Lubrication
Break In Of Rebuilt Or New Pump
Identifying Causes Of Pump Failure
Cessna Hydraulic Pump
Trw Hydraulic Pump
Dana Hydraulic Pump
Borg Warner Hydraulic Pump
— Loader Control Valve
Main Relief Valve
On Flow Lift Spool Actuated
Oil Flow, Lift Spool In Float And Bucket Spool In Rollback
Servicing The Control Valve
Three Point Hitch Control Valve
Loader, Backhoe & Three Hitch Cylinders
— Backhoe Control Valve
Oil Flow, Dipper Spool Actuated
Secondary Relief Valves, Boom Dipper And Bucket Sections
Secondary Relief Valves And Anucavitation Valves, Swing Section
Servicing The Control Valve
Disassembly And Assembly Of Outlet Section
Disassembly And Assembly Of Inlet Section
Disassembly Of Working Sections
Inspection Of Working Sections
Assembly Of Working Sections
Assembling Control Valve
Secondary Relief Valves
Dipper Extension Control Valve
Boom Lock System
Two Stage Main Relief Valve & Pump Protection Valve
Selector Valve
Pto Motor
– Steering System
Hydraulic Diagrams, Trouble Shooting & Pressure Checks
Steering Pump
Steering Control Valve
Steering Cylinder
–Front Axle
Front Wheel Bearings
Spindle And King Pin
Replacing King Pin And Bearings
Front Axle
Too In Adjustment
– Power Train
Shuttle Controls
Transaxle Removal & Installation
— Transaxle & Differential Lock
Final Drive Gear Removal
Ade Shaft Removal
Differential Side Gears And Center Wheel Removal
Mainshaft Removal
Countershaft Removal
Countershaft installation
Mainshaft Installation
Rebuilding Shifter Assembly
Rebuilding Differential Center Wheel And Side Gears
Forklift Center Wheel Buildup
Loader/ Backhoe Center Wheel Buildup
Rebuilding Differential Side Gears
Setting Differential Pinion To Side Gear Backlash
Differential Center Wheel Installation
Setting Differential Bearing Preload
Adjusting Ring Gear To Pinion Gear Backlash
Al(Le Shaft And Housing Installation
Drive Shaft
Wheels & Tires
Clutch & Pressure Plate
— Two Speed Mechanical Shuttle
Removal And Separation Of Housings
Servicing The Mechanical Shuttle Housing
Counte~Shaft Installa Tion
Reverse Idler Shaft Installation
Output Shaft Installation
Input Shaft Installation
Servicing The Dual
Disassembly
Range Housing
Countershaft Installation
Output Shaft Installation
Range Shift Rail And Fork Installation
Shuttle Shift Rail And Fork Installation
Cover Installation
Neutral Start Switch Installation And Adjustment
Mounting Housings To Engine Flywheel
– Brakes
— Brakes (Pedals To Transaxle)
Master Cylinders
Parking Brake Control
— Self Adjusting Differential Brakes
Removal Of Brake Housing
Rebuilding Brake Disc Assembly
Brake Lining Removal
Actuator Removal
Rebuilding Hydraulic Brake Cylinder
Removal And Disassembly
Assembly And Installation
Brake Housing Reassembly
Installation On Transaxle Housing
-Electrical
— Trouble Shooting
Trouble Shooting Chart
Trouble Shooting The Charging Circuit
Trouble Shooting The Starting Circuit
Wiring Diagrams
— Instrument Panel & Instrument Cluster
Instrument Cluster
Removal And Installation
Replacing Light Bulbs
Circuit Board
Gauge Removal And Installation
Checking Gauge Operation
— Battery
Care And Maintenance
Nonspll Battery Caps
Battery Tests
Specific Gravity Check
Capacity (Load) Test
Individual Battery Cell Test
Soft Top Battery Or Exposed Cell Connectors
Hard Top Battery
Battery Charging
Activating Dry Charged Batteries
Battery Charging Guide
Battery Check Sheet
Starter & Starter Solenoid
Alternator
–Electrical Accessories
Cab Lights With Dual Rear Floodlights
Front And Rear Wiper Installation
Cab Heater And Defroster Installation Without Three Point Hitch
Cab Heater And Defroster Installation With Three Point Hitch
Heater And Defroster
Canopy Lights With Dual Rear Floodlights
Canopy Rotating Beacon Installation
Cab And Canopy Lights With Single Rear Floodlight
Backup Alarm Installation
Horn Installation
– Mounted Equipment
— Loader
Bucket
Cutting Edge Removal And Replacement
Bucket Teeth
Tooth Shank Removal And Installation
Tooth Replacement
Loader Arm
Bucket Position Indicator
Basic Hydraulic Installation Without Pto
Basic Hydraulic Installation With Pto
Loader Arm
Lift Cylinder Hydraulic Installation
Bucket Cylinder Hydraulic Installation
Control Lever Installation
Rear Counterweight Installation
Front Counterweight Installation
Three Point Hitch
Rops Cab & Canopy
— Backhoe
Backhoe Removal
Backhoe Installation
Swing Tower Removal And Installation
Disassembling The Backhoe
Assembling The Backhoe
Dipper Extension
Bucket Cutting Edges And Teeth
Pivot Bushings And Bearing Washers
Mounting Frame, Swing Cylinders And Stabilizers
Swing Tower And Boom
Dipper Arm And Bucket
Swing And Stabilizer Cylinder Hydraulic Installation
Boom Cylinder Hydraulic Installation
Dipper Cylinder Hydraulic In Station
Bucket Cylinder Hydraulic Installation
Exploded View O F Extendable Dipper
Extension Cylinder Control Valve Installation
Extension Cylinder Hydraulic Installation
Boom Lock Hydraulic Installation
Control Tower And Controls With Hand Swing
Control Tower With Foot Swing
Control Levers And Linkage With Foot Swing