Case 60XT 70XT Repair Manual Skid Steer Loader

$49.95

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Pages: 653
Format: PDF (High-Quality PDF Manual)
Language: English
Printable
Instant Download (Life Time Downloads)
Bookmarks
Searchable Text
Wiring and Hydraulic Schematics

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Repair Manual For Case 60XT 70XT Skid Steer Loader. Illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-up.

Format: PDF
Language: English
Pages: 653
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Case 60XT, 70XT

Contents

  • – General
    –FLUIDS AND LUBRICANTS
    CAPACITIES AND LUBRICANTS
    ENVIRONMENT
    ENGINE LUBRICATION
    Engine Oil Selection
    Oil Viscosity/Temperature Ranges
    DIESEL FUEL SYSTEM
    Fuel Storage
    Specifications for Acceptable No 2 Diesel Fuel
    –STANDARD TORQUE SPECIFICATIONS
    TORQUE SPECIFICATIONS-DECIMAL HARDWARE
    Grade 5 Bolts, Nuts, and Studs
    Grade 8 Bolts, Nuts, and Studs
    TORQUE SPECIFICATIONS – METRIC HARDWARE
    Grade 88 Bolts, Nuts, and Studs
    Grade 129 Bolts, Nuts, and Studs
    Grade 109 Bolts, Nuts, and Studs
    TORQUE SPECIFICATIONS-STEEL HYDRAULIC FITTINGS
    37 Degree Flare Fitting
    Straight Threads with O-ring
    Split Flange Mounting Bolts
    O-Ring Face Seal End
    O-Ring Boss End
    Fitting or Lock Nut
    Pipe fittings
    –METRIC CONVERSION CHART
    CONVERSION FACTORS
    Metric To US
    US To Metric
    –LOCTITE PRODUCT CHART
  • – Engines
    –ENGINE AND RADIATOR REMOVAL AND INSTALLATION
    RADIATOR
    Removal
    Installation
    ENGINE
    Removal
    Installation
  • – Fuel System
    For Fuel System Repair – See the Engine Service Manual
  • – Electrical
    –Electrical System – “How It Works”
    Interlock System
    –ELECTRICAL SPECIFICATIONS AND TROUBLESHOOTING
    GENERAL INFORMATION
    Circuit Diagram Legends
    Fuses
    LEFT HAND INSTRUMENT PANEL
    Standard RIGHT HAND INSTRUMENT PANEL
    Optional Engine Shutdown System
    Right Hand INSTRUMENT PANEL
    CONTROL LEVERS
    Left Hand Control Lever
    Right Hand Control Lever
    HOW TO TEST A WIRING HARNESS
    Visual Inspection
    Testing for Open Circuits
    Finding An Open Circuit
    Testing for Short Circuits
    Finding a Short Circuit
    Testing for a High Resistance Circuit
    Finding a High Resistance Circuit
    TROUBLESHOOTING EXAMPLE
    TROUBLESHOOTING
    –BATTERY
    SAFETY RULES
    MAINTENANCE
    Electrolyte Level
    Inspecting And Cleaning A Battery
    NONSPILL CAPS
    BATTERY TEST
    Visual Checks
    Specific Gravity Check
    Capacity (Load) Test
    CHARGING A BATTERY
    CHARGING GUIDE FOR MAINTENANCE FREE BATTERIES
    PREPARING A DRY CHARGED BATTERY FOR USE
    CHARGING GUIDE FOR BATTERIES OTHER THAN
    MAINTENANCE FREE BATTERIES
    –STARTER AND STARTER SOLENOID
    SPECIFICATIONS
    LUBRICATION
    NO-LOAD TEST
    General Information
    Test Equipment
    Test Procedure
    DISASSEMBLY
    INSPECTION
    Brushes and Brush Springs
    Brush Holder
    Armature
    Field Coil Test
    ASSEMBLY
    STARTER SOLENOID TEST
    Starter Solenoid Test Procedure
    –ALTERNATOR
    ALTERNATOR
    Disassembly
    Inspection Of Brushes
    Inspection And Testing Of Rotor
    Inspection And Testing Of Stator
    Testing The Capacitor
    Testing The Rectifier Bridge
    Inspection And Replacement Of Bearings
    Assembly
  • – Power Train
    –HYDROSTATIC SYSTEM-”HOW IT WORKS”
    System Overview
    Hydrostatic Pump
    Hydrostatic Drive Motor
    Mechanical Parking Brake Overview
    Hydraulic Brake Option
    Hydrostatic Control Levers
    Hydrostatic System Cleanup
    Hydrostatic Start-Up Procedure
    –HYDROSTATIC SYSTEM TROUBLESHOOTING
    SPECIFICATIONS
    SPECIAL TOOLs
    SAFETY RULES
    CHECKS TO DO BEFORE TROUBLESHOOTING
    HYDROSTATIC SYSTEM TROUBLESHOOTING
    One Transmission (Right Or Left) Works Correctly And The Other Does Not
    Machine Does Not Have Enough Power
    HYDROSTATIC SYSTEM TROUBLESHOOTING CHECKS
    Check 1- Checking Charge Pressure/Flow
    Check 2 – Checking Circuit Relief Valve Pressure
    –REMOVAL AND INSTALLATION OF HYDROSTATIC COMPONENTS
    TORQUE SPECIFICATIONS
    TANDEM (HYDROSTATIC) PUMP
    Removal
    Installation
    HYDRAULIC (DRIVE) MOTOR
    Removal
    Installation
    HYDRAULIC (DRIVE) MOTOR
    (EUROPEAN MACHINES AND OPTIONAL NORTH AMERICAN MACHINES)
    Removal
    Installation
    –DRIVE COUPLER
    TORQUE SPECIFICATIONS
    DRIVE COUPLER
    Disassembly
    Inspection
    Assembly
    –PISTON PUMP
    SPECIFICATIONS
    SPECIAL TORQUES
    GENERAL INFORMATION
    SEPaRATING THE PUMPS
    ASSEMBLING THE PUMPS
    REAR PUMP
    Disassembly
    Inspection
    Assembly
    FRONT PUMP
    Disassembly, Inspection, And Assembly
    –Drive Motors
    DRIVE MOTOR
    Disassembly
    Inspection
    Assembly
    –DRIVE MOTORS WITH SPRING APPLIED – HYDRAULIC RELEASE BRAKES (EUROPEAN AND OPTIONAL NORTH AMERICAN MACHINES)
    DRIVE MOTOR
    Disassembly
    Assembly
    –Sprocket, Chains, And Axle Assemblies
    TORQUE SPECIFICATIONS
    ADJUSTING THE DEFLECTION OF THE CHAINS
    REMOVAL AND INSTALLATION OF AXLES
    Removal
    Installation
    AXLE DISASSEMBLY
    AXLE INSPECTION
    AXLE ASSEMBLY
    –Wheels And Tires
    WHEELS AND TIRES
    Tire Pressure
    Inflating The Tire
    Wheel Nut Torque
  • – Brakes
    –BRAKE SYSTEM – “HOW IT WORKS”
    Brake System Overview (Spring Applied-Cable Release Park Brakes)
    EXPLODED VIEW OF SPRING APPLIED – CABLE RELEASE PARK BRAKES
    Brake System Overview (Spring Applied – Hydraulic Release Park Brakes)
    EXPLODED VIEW OF SPRING APPLIED – HYDRAULIC RELEASE BRAKES AND HYDROSTATIC DRIVE
    MOTOR
    BRAKE SYSTEM HYDRAULIC DIAGRAM
    –BRAKE SYSTEM TROUBLESHOOTING
    SPECIFICATIONS
    SPECIAL TOOL
    Safety Rules
    Brake System Troubleshooting (Pin Lock – Cable Release Park Brakes)
    Checks To Do Before Troubleshooting
    Brake System Troubleshooting
    Spring Applied – Hydraulic Release (European Machines and Optional for North American Machines
    –REMOVAL AND INSTALLATION OF PARK BRAKES
    SPECIFICATIONS
    Safety Rules
    Removal Of Pin Lock Park Brakes
    Installation Of Pin Lock Park Brakes
    Removal Of Spring Applied, Hydraulic Release Park Brakes
    Installation Of Spring Applied, Hydraulic Release Park Brakes
    –BRAKE SOLENOID VALVE
    SOLENOID VALVE
    Disassembly
    Assembly
    –BRAKES SPRING APPLIED HYDRAULIC RELEASE (EUROPEAN AND OPTIONAL NORTH AMERICAN MACHINES)
    BRAKES
    Disassembly
    Assembly
    –BRAKES PIN LOCK CABLE RELEASE
    Disassembly
    Inspection
    Assembly
    –BRAKE PUMP
    Disassembly
    Assembly- Hydraulics
    –HYDRAULIC SYSTEM “HOW IT WORKS”
    HYDRAULIC SYSTEM OVERVIEW
    HYDRAULIC COMPONENTS
    Components Defined
    Reservoir
    Hydraulic Pump
    LOADER CONTROL VALVE
    Functional Overview of the Loader Control Valve
    Component Overview of the Loader Control Valve
    MAIN RELIEF VALVE
    Operation: Closed Position
    Operation: Open Position
    CIRCUIT RELIEF VALVE / ANTI-CAVITATION CHECK VALVE
    Direct Acting Circuit Relief Valve
    LOADER CONTROL VALVE FUNCTION
    Loader Spool Actuated to Raise Loader
    Loader Spool Actuated to Lower Loader
    Loader Spool Actuated To Raise, Bucket Spool To Rollback
    Loader Spool Actuated To Lower, Bucket Spool To Rollback
    Loader Spool Actuated To Float
    SPOOL LOCK SOLENOIDS
    AUXILIARY CIRCUIT
    AUXILIARY CONTROL VALVE
    HIGH FLOW HYDRAULICS
    FILTER RESTRICTION INDICATOR
    BI-DIRECTIONAL SELF-LEVELING (BDSL) SYSTEM
    Bucket Self-Leveling
    Functional Overview of the Bi-Direction Self-Level Loader Control Valve
    Loader Raise & Bucket Self-Leveling
    Loader Raise-Bucket At Full Dump
    Loader Lower & Bucket Self-Leveling
    Loader In Float
    Loader Raise & Bucket Dump Self-Leveling Off
    BI-DIRECTIONAL SELF-LEVELING SYSTEM TROUBLESHOOTING
    –HYDRAULIC SYSTEM TROUBLESHOOTING
    SPECIFICATIONS
    SPECIAL TOOLS
    PRESSURE CHECKS
    Loader Main Relief
    TESTING CIRCUIT RELIEF VALVES WITH A HAND PUMP
    FLOWMETER TESTS
    General Information
    Test No 1 – Gear Pump
    Test No 2 – Loader Circuits and Main Relief Valve
    METRIC MEASURE CHECK SHEET
    US MEASURE CHECK SHEET
    –CLEANING THE HYDRAULIC SYSTEM AND HYDROSTATIC SYSTEM
    General Information
    Types Of Contamination
    Cleaning The Hydraulic System
    Lushing Water From The Hydraulic System
    Cleaning The Hydrostatic System
    Cleaning Hoses, Tubes, And Fittings
    –REMOVAL AND INSTALLATION OF HYDRAULIC COMPONENTS
    GEAR (EQUIPMENT) PUMP
    Removal
    Installation
    LOADER CONTROL VALVE XT
    Removal
    Installation
    LOADER CONTROL VALVE XT
    Removal
    Installation
    BI-DIRECTIONAL SELF LEVEL VALVE XT
    Removal
    Installation
    HYDRAULIC FILTER BASE ASSEMBLY
    Removal
    Inspection
    Installation
    HIGH FLOW PUMP (IF EQUIPPED)
    Removal
    Installation
    HIGH FLOW VALVE (IF EQUIPPED)
    Removal
    Installation
    AUXILIARY VALVE
    Removal
    Installation
    RIDE CONTROL ACCUMULATOR (IF EQUIPPED)
    Removal
    Installation
    RIDE CONTROL SOLENOID VALVE (IF EQUIPPED)
    Removal
    Installation
    SOLENOID VALVE FOR HYDRAULIC COUPLER (IF EQUIPPED)
    Removal
    Installation
    HYDRAULIC OIL COOLER
    Removal
    Installation
    –GEAR (EQUIPMENT) PUMP
    GEAR (EQUIPMENT) PUMP
    Disassembly
    Inspection
    Assembly
    –LOADER CONTROL VALVE
    CONTROL VALVE
    Disassembly
    Inspection
    Assembly
    DUAL SELF-LEVELING CONTROL VALVE 60XT
    Disassembly
    Inspection
    Assembly
    BI-DIRECTIONAL SELF LEVELING VALVE 70XT
    Disassembly
    Assembly
    –CYLINDERS
    SPECIFICATIONS
    SPECIAL TOOLS
    GENERAL
    Retaining Screw – Tube to Gland Procedure
    LOADER LIFT CYLINDER
    Disassembly
    Inspection
    Assembly
    LOADER BUCKET CYLINDER
    Disassembly
    Inspection
    Assembly
    BACKHOE SWING CYLINDER
    Disassembly
    Inspection
    Assembly
    BACKHOE BOOM AND DIPPER CYLINDER
    Disassembly
    Inspection
    Assembly
    BACKHOE BUCKET CYLINDER
    Disassembly
    Inspection
    Assembly
    BACKHOE FOLD DOWN STABILIZER CYLINDER
    Disassembly
    Inspection
    Assembly
    BACKHOE VERTICAL STABILIZER CYLINDER
    Disassembly
    Inspection
    Assembly
    –FLAT FACED COUPLERS
    FEMALE COUPLER
    Disassembly
    Assembly
    MALE COUPLER
    Disassembly
    Assembly
    –HIGH FLOW VALVE
    HIGH FLOW VALVE
    Disassembly
    Inspection
    Assembly
    –BACKHOE CONTROL VALVE – NORTH AMERICAN ONLY
    SEPARATING THE PARTS OF THE BACKHOE CONTROL VALVE
    Inspection
    Assembly
    CHECK VALVE ASSEMBLY
    Disassembly
    Assembly
    MAIN RELIEF VALVE
    CIRCUIT RELIEF VALVE
    ASSEMBLING THE PARTS OF THE BACKHOE CONTROL VALVE
    –ACCUMULATOR FOR RIDE CONTROL
    SPECIFICATIONS
    SPECIAL TOOLS
    DISCHARGING AN ACCUMULATOR
    Disassembly
    Inspection
    Assembly
    CHECKING THE NITROGEN CHARGE IN THE ACCUMULATOR
    CHARGING THE ACCUMULATOR WITH DRY NITROGEN
  • – Mounted Equipment
    –PEDALS AND LEVERS
    SPECIFICATIONS
    SPECIAL TORQUES
    THROTTLE CONTROL LINKAGE ADJUSTMENT
    Throttle Lever Tension Adjustment
    Hand Throttle Adjustment (Without Foot Throttle Option)
    Hand Throttle Adjustment (With Foot Throttle Option)
    Foot Throttle Adjustment
    LOADER CONTROL LINKAGE ADJUSTMENT
    Fore/Aft Adjustment
    Loader and Bucket Adjustment
    LAP BAR HEIGHT ADJUSTMENT
    AUXILIARY HYDRAULIC PEDAL
    DRIVE CHAINS
    Checking the Drive Chain Tension
    Drive Chain Tension Adjustment
    –LOADER
    REPLACING THE CUTTING EDGE ON 60 / 70XT BUCKETS
    Replacing Welded Cutting Edges
    Replacing Bolt-On Cutting Edges
    WELD SPECIFICATIONS FOR 60 / 70XT BUCKETS
    REMOVAL OF THE 60 / 70XT LOADER FRAME
    INSPECTION OF THE 60 / 70XT LOADER FRAME
    INSTALLATION OF THE 60 / 70XT LOADER FRAME
    –ATTACHMENT COUPLER
    ATTACHMENT COUPLER (MECHANICAL)
    Disassembly
    Inspection
    Assembly
    ATTACHMENT COUPLER (HYDRAULIC)
    Disassembly
    Inspection
    Assembly
    –ROPS CANOPY, SEAT, SEAT BELTS, AND OPERATORS COMPARTMENT
    Possible Damage To The Rops Canopy
    Maintenance And Inspection Of The Rops Canopy
    Removal Of The Rops Canopy
    Installation Of The Rops Canopy
    Removal Of The Rear Window
    Installation Of The Rear Window
    Removal Of The Side Windows
    Installation Of The Side Windows
    Removal Of Top Window
    Installation Of Top Window
    Removal Of The Door Frame Window
    Installation Of The Door Frame Window
    Removal Of The Front Door
    Installation Of The Front Door
    Removal Of The Xt Non-Suspension Seat
    Installation Of The Seat Belts
    Installation Of The Xt Non-Suspension Seat
    Removal Of The Xt Suspension Seat
    Installation Of The Seat Belts
    Installation Of The Xt Suspension Seat
    –HEATER
    BASIC HEATER
    Removal
    Inspection
    Installation
    DELUXE HEATER
    Removal
    Inspection
    Installation
    –BACKHOE
    BACKHOE
    Removal
    Installation
    PIVOT PIN INSTALLATION
    BUCKET TEETH
    Tooth Shank Replacement
    Tooth Point Replacement
    CUTTING EDGES
    Bottom Cutting Edge Replacement
    Side Cutting Edge Replacement
  • – Schematic Set
    Hydraulic And Electrical Schematics In Rear

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Case 60XT 70XT Repair Manual Skid Steer Loader