Case 85XT 90XT 95XT Repair Manual

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Pages: 1436
Format: PDF (High-Quality PDF Manual)
Language: English
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Wiring and Hydraulic Schematics

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Repair Manual For Case 85XT 90XT 95XT Skid Steer Loader. Illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-up.

Format: PDF
Language: English
Pages: 1436
Bookmarks: Yes
Number: 7-52254
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Case 85XT, 90XT, 95XT

Contents

  • – General
    –STANDARD TORQUE SPECIFICATIONS FLUIDS AND LUBRICANTS
    TORQUE SPECIFICATIONS – DECIMAL HARDWARE
    GradeBolts, Nuts, and Studs
    GradeBolts, Nuts, and Studs
    TORQUE SPECIFICATIONS-METRIC HARDWARE
    GradeBolts, Nuts, and Studs
    GradeBolts, Nuts, and Studs
    GradeBolts, Nuts, and Studs
    TORQUE SPECIFICATIONS-STEEL HYDRAULIC FITTINGS
    Degree Flare Fitting
    Straight Threads with O-ring
    Split Flange Mounting Bolts
    O-Ring Face Seal End
    O-Ring Boss End
    Fitting or Lock Nut
    Pipe fittings
    –METRIC CONVERSION CHART
    CONVERSION FACTORS
    Metric To U.S
    U.S. To Metric
    –FLUIDS AND LUBRICANTS
    CAPACITIES AND LUBRICANTS
    ENVIRONMENT
    ENGINE LUBRICATION
    Engine Oil Selection
    Oil Viscosity/Temperature Ranges
    DIESEL FUEL SYSTEM
    Fuel Storage
    Specifications for Acceptable No 2 Diesel Fuel
  • – Engines
    –ENGINE AND RADIATOR REMOVAL AND INSTALLATION
    Removal
    Installation
    –AFTERCOOLER
    Removing The Aftercooler
    Inspecting The Aftercooler
    Installing The Aftercooler
    Intake System Pressure Test
    –CYLINDER HEAD AND VALVE TRAIN
    IDENTIFICATION MARKS
    SPECIFICATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    CYLINDER HEAD REMOVAL
    CYLINDER HEAD DISASSEMBLY
    CHECKING AND RESURFACING THE CYLINDER HEAD
    VALVE GUIDE REPLACEMENT
    14 mm Replacement Valve Guides
    11 mm Replacement Valve Guides
    INSPECTION OF THE VALVES AND VALVE SEATS
    VALVE SEAT INSTALLATION
    REFACING INTAKE AND EXHAUST VALVES AND VALVE SEATS
    DIAGNOSIS OF DIFFERENT DYE PATTERNS
    45 Degree Exhaust Valve
    30 Degree Intake Valve Only
    CYLINDER HEAD ASSEMBLY
    ROCKER ARM DISASSEMBLY
    ROCKER ARM ASSEMBLY
    Head Gasket Application
    LOCATING TOP CENTER
    ADJUSTING THE ROCKER ARM TO VALVE CLEARANCE
    Cold Setting
    THERMOSTAT SERVICE
    –CYLINDER BLOCK
    SPECIFICATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    FRONT OIL SEAL REPLACEMENT
    REAR OIL SEAL REPLACEMENT
    FRONT OIL SEAL AND WEAR SLEEVE INSTALLATION
    REAR OIL SEAL AND WEAR SLEEVE INSTALLATION
    REMOVAL OF PISTONS AND RODS
    CYLINDER WALL INSPECTION
    RECONDITIONING THE ENGINE CYLINDER BLOCK
    Checking And Resurfacing The Cylinder Block
    Reconditioning The Cylinder Block For Oversize Pistons
    Reconditioning The Cylinder Block For Sleeves
    PISTON AND CONNECTING ROD DISASSEMBLY AND INSTALLATION
    PISTON AND CONNECTING ROD ASSEMBLY AND INSTALLATION
    REPLACEMENT OF THE MAIN BEARING WITHOUT REMOVING THE CRANKSHAFT
    CRANKSHAFT AND MAIN BEARINGS
    CRANKSHAFT GEAR REMOVAL
    CRANKSHAFT INSPECTION
    CRANKSHAFT RECONDITIONING
    Grinding A Crankshaft
    Crankshaft Rehardening
    CRANKSHAFT GEAR INSTALLATION
    CRANKSHAFT INSTALLATION
    CAMSHAFT
    Removal
    Camshaft Bore And Bushing Inspection
    Camshaft Bushing Removal And Installation
    Valve Lifter Inspection
    Camshaft Gear Installation
    Camshaft Gear Installation
    Camshaft Installation
    FLYWHEEL
    Removal
    Ring Gear Removal And Installation
    TACHOMETER DRIVE, IF EQUIPPED
    Removal And Disassembly
    EXPANSION PLUG REMOVAL AND INSTALLATION
    60 mm Expansion Plug, Camshaft
    58 mm Expansion Plugs
    26 mm Expansion Plugs
    225 mm Expansion Plug
    18 mm Expansion Plug
    10 mm Expansion Plugs
    CRANKCASE PRESSURE CHECK (BLOW BY)
    Manometer Installation
    Testing
    Manometer Removal
    –LUBRICATION SYSTEM
    SPECIFICATIONS
    SPECIAL TORQUES
    LUBE FLOW CHART
    OIL PUMP
    Removal
    Disassembly and Assembly
    Installation
    OIL PRESSURE RELIEF VALVE SERVICE
    Bottom Mounted Relief Valve
    Top Mounted Relief Valve
    OIL FILTER HOUSING AND OIL COOLER
    Removal
    Installation
    OIL PAN AND OIL INLET TUBE
    Removal And Installation
    –COOLING SYSTEM
    SAFETY RULES
    HOW TO CLEAN THE COOLING SYSTEM
    SPECIAL TORQUES
    SPECIFICATIONS
    WATER PUMP
    Removal
    Installation
    THERMOSTAT
    Removal
    Installation
    COOLANT INLET MANIFOLD
    Removal
    Installation
    FAN PULLEY BRACKET
    Removal
    Installation
    BELT TENSIONER
    Removal
    Installation
    THERMOSTAT SERVICE
    –TURBOCHARGER
    SPECIFICATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    TROUBLESHOOTING GUIDE
    SERVICING THE TURBOCHARGER
    Removal
    Inspection
    Disassembly
    Inspection After Disassembly
    Assembly
    Installation
    –TURBOCHARGER FAILURE ANALYSIS
  • – Fuel System
    –FUEL SYSTEM AND FILTERS
    Filter Replacement
    Bleeding Air From The Fuel System
    –FUEL INJECTORS
    SAFETY RULES
    SPECIFICATIONS
    Bosch Injectors
    CAV Injectors
    SPECIAL TOOLS
    SPECIAL TORQUES
    GENERAL INFORMATION
    OPERATING PROCEDURES
    LOCATING FAULTY INJECTORS
    Locating Faulty Injectors At The Fuel Pump
    Locating Faulty Injectors At The Cylinder Head
    INJECTOR
    Removal
    Installation
    FUEL INJECTOR TESTER
    Nozzle Tester Preparation
    TESTING INJECTORS
    Checking Opening Pressure
    Checking Seat Leakage
    Spray Pattern
    INJECTOR
    Disassembly
    Cleaning and Inspection
    Assembly
    Adjustments
    INJECTOR SLEEVE
    Installation
    –BOSCH MODEL VE FUEL INJECTION PUMP
    SPECIAL TOOLS
    SPECIAL TORQUES
    TROUBLESHOOTING GUIDE
    FUEL INJECTION PUMP
    Removal
    Installation
    INJECTION PUMP GEAR
    Removal
    Installation
    INJECTION PUMP TIMING
    FUEL SHUT-OFF SOLENOID
    Removal and Disassembly
    Assembly and Installation
    PRIMER PUMP
    Removal
    Installation
    TIMING LOCKING PIN
    Removal
    Installation
  • – Electrical
    –ELECTRICAL ‘HOW IT WORKS’
    Interlock System
    –REMOVAL AND INSTALLATION OF ELECTRICAL COMPONENTS
    SPECIAL TORQUES
    STARTER
    Removal
    Installation
    ALTERNATOR
    Removal
    Installation
    –ELECTRICAL SPECIFICATIONS AND TROUBLESHOOTING
    Fuses
    GENERAL INFORMATION
    Circuit Diagram Legends
    LEFT-HAND INSTRUMENT PANEL
    RIGHT-HAND INSTRUMENT PANEL
    CONTROL LEVERS
    Left Hand Control Lever
    CONTROL LEVERS
    Right Hand Control Lever
    TROUBLESHOOTING EXAMPLE
    TROUBLESHOOTING
    –BATTERY
    SAFETY RULES
    MAINTENANCE
    Electrolyte Level
    Inspecting And Cleaning A Battery
    NONSPILL CAPS
    BATTERY TEST
    Visual Checks
    Specific Gravity Check
    Capacity (Load) Test
    CHARGING A BATTERY
    CHARGING GUIDE FOR MAINTENANCE FREE BATTERIES
    PREPARING A DRY CHARGED BATTERY FOR USE
    CHARGING GUIDE FOR BATTERIES OTHER THAN
    MAINTENANCE FREE BATTERIES
    –STARTER AND STARTER SOLENOID
    SPECIFICATIONS
    LUBRICATION
    NO-LOAD TEST
    General Information
    Test Equipment
    Test Procedure
    DISASSEMBLY
    INSPECTION
    Brushes and Brush Springs
    Brush Holder
    Armature
    Field Coil Test
    ASSEMBLY
    STARTER SOLENOID TEST
    Starter Solenoid Test Procedure
    –ALTERNATOR
    ALTERNATOR
    Disassembly
    Inspection of Brushes
    Inspection and Testing of Rotor
    Inspection and Testing of Stator
    Testing the Capacitor
    Testing the Rectifier Bridge
    Inspection and Replacement of Bearings
    Assembly
  • – Power Train
    –HYDROSTATIC HOW IT WORKS
    HYDROSTATIC SYSTEM HOW IT WORKS
    Hydrostatic System Overview
    Hydrostatic System Overview Continued
    Hydrostatic System Overview Continued
    Hydraulic Pump I Constant Pressure Priority Valve
    Constant Pressure Priority Valve
    Constant Pressure Priority Valve Continued
    Servo Control System
    Hydrostatic Pump
    Pump Rotation
    85XT HYDROSTATIC DRIVE MOTOR
    9OXT AND95XT HYDROSTATIC DRIVE MOTOR
    90XT AND 95XT PLANETARY GEAR REDUCER
    85XT PARKING BRAKE
    9OXT AND 95XT PARKING BRAKE
    Hydrostatic Control Levers
    Hydrostatic System Cleanup
    Hydrostatic Start-Up Procedure
    Hydrostatic Start-Up Procedure Continued
    Instructions
    Chain Drive System
    Axle Housing Assembly
    –REMOVAL AND INSTALLATION OF POWER TRAIN COMPONENTS
    TORQUE SPECIFICATIONS
    85XT/90XT/95XT – TANDEM (HYDROSTATIC) PUMP WITH GEAR PUMP
    Removal
    Installation
    85XT – HYDRAULIC (DRIVE) MOTOR
    Removal
    Installation
    90XT/95XT – (TWO SPEED) HYDRAULIC (DRIVE) MOTOR WITH GEARBOX AND BRAKE
    Removal
    Installation
    –HYDROSTATIC TROUBLESHOOTING
    SAFETY RULES
    CHECKS TO DO BEFORE TROUBLESHOOTING
    HYDROSTATIC SYSTEM TROUBLESHOOTING
    One Transmission (Right Or Left) Works Correctly And The Other Does Not
    Machine Does Not Have Enough Power
    PUMP ADJUSTMENTS
    Stopping Machine Creep
    Servo Piston Centering Spring Adjustment
    Hydraulic Neutral Adjustment
    HYDROSTATIC SYSTEM TROUBLESHOOTING
    Checking Charge Pressure/Flow
    test analysis
    Checking Charge Pressure/Flow
    CHECKING CIRCUIT RELIEF VALVE PRESSURE
    When To Check The High Pressure Circuit Relief
    Circuit Relief Test
    Test Analysis
    Hydrostatic System Testing
    HYDROSTATIC PRESSURE TEST
    HYDRAULIC SYSTEM TROUBLESHOOTING
    Checking Charge Pressure/Flow
    Drive Chain Adjustment
    Tilting the ROPS Canopy Forward
    Testing The Seat Bar
    Testing the Operator’s Presence Switch
    –DRIVE COUPLING
    TORQUE SPECIFICATIONS
    DRIVE COUPLING
    DISASSEMBLY
    INSPECTION
    ASSEMBLY
    DRIVE COUPLING
    (85XT Machines with PIN JAF0352525 AND AFTER)
    (90XT Machines with PIN JAF0353008 AND AFTER)
    (95XT Machines with PIN JAF0342625 AND AFTER)
    Disassembly
    Inspection
    Assembly
    Drive Alignment Procedure
    –PISTON PUMPS TANDEM PUMP
    SPECIFICATIONS
    SPECIAL TORQUES
    FRONT PISTON PUMP
    Disassembly
    Inspection
    Exploded Views of Pumps
    Assembly
    REAR PISTON PUMP
    Disassembly
    Inspection
    Exploded Views Of Pumps
    Assembly
    –DRIVE MOTORS
    Special Torques
    Disassembly
    Inspection
    Assembly
    –GEAR BOX
    Disassembly
    Inspection
    Assembly
    –SPROCKETS, CHAINS, AND AXLE ASSEMBLIES
    TORQUE SPECIFICATIONS
    ADJUSTING DEFLECTION OF THE CHAINS
    AXLE DISASSEMBLY (MACHINES PRIOR TO PIN JAF0298062 85XT, JAF0298848 90XT, JAF0299275 95XT)
    Inspection
    CROSS SECTION OF AXLE ASSEMBLY
    AXLE ASSEMBLY (MACHINES PRIOR TO PIN JAF0298062 85XT, JAF0298848 90XT, JAF0299275 95XT) 10
    AXLE DISASSEMBLY(MACHINES WITH PIN JAF0298062 85XT, JAF0298848 90XT, JAF0299275 95XT AND AFTER)
    Axle Inspection
    CROSS SECTION OF AXLE ASSEMBLY (MACHINES WITH PIN JAF0298062 85XT, JAF0298848 90XT,JAF0299275 95XT AND AFTER)
    AXLE ASSEMBLY(MACHINES WITH PIN JAF0298062 85XT, JAF0298848 90XT, JAF0299275 95XT AND AFTER)
    –SOLENOID VALVE FOR TWO SPEED DNVE MOTOR ACCUMULATOR FOR CHARGE CIRCUIT
    SOLENOID VALVE
    Disassembly
    Exploded View of Solenoid Valve
    Assembly
    –ACCUMULATOR FOR CHAROE CIRCUIT
    WHEELS AND TIRES
    Tire Pressure
    Inflating the Tire
    Wheel Nut Torque
  • – Brakes
    –BRAKE SYSTEM “HOW IT WORKS”
    85XT – SKID STEER
    Brake System Overview
    Moving A Disabled Machine Not Equipped With A Brake Release System
    Moving A Disabled Machine Equipped With A Brake Release System
    90XT/95XT SKID STEER
    Brake System Overview
    Moving A Disabled Machine Not Equipped With A Brake Release System
    Moving A Disabled Machine Equipped With A Brake Release System
    –BRAKE – 85XT
    Special Tools
    Disassembly
    Assembly
    –BRAKE PUMP
  • – Hydraulics
    –HYDRAULIC SYSTEM TROUBLESHOOTING
    859095XT HYDRAULIC COMPONENTS
    Components Oefiried
    Reservoir
    Hydraulic Pump/Priority Valve
    Constant Pressure Priority Valve
    LOADER CONTROL VALVE
    Functional Overview of the Loader Control Valve
    Component Overview ol the Loader Control Valve
    Main Relief Valve
    Operation: Closed Position
    Operation: Open Position
    Direct Acting Circuit Relief Valve
    A2 Port Orifice
    Control Valve
    Loader Spool Actuated to
    Raise Loader
    Loader Spool Actuated to Lower Loader
    Loader Spool Actuated to Raise
    Spool Actuated to Dump Loader Spool Actuated to Lower
    Bucket Spool Actuated to Curl
    Loader Spool Actuated to Float
    Auxiliary Spool Actuated
    Spool Lock Red Assembly
    Spool Lock Solenoid Valve
    SELF-LEVELING VALVE
    Bucket Self-Level ng
    Loader Raise-Bucket Self-Leveling
    Loader Raise-Bucket At Full Dump
    Loader Lowering
    Troubleshooting
    NOTES
    CYLINDERS
    FILTRATION AND COOLING
    HIGH FLOW HYDRAULIC SYSTEM
    HIGH FLOW HIGH PRESSURE HYDRAULIC SYSTEM
    –REMOVAL AND INSTALLATION OF HYDRAULIC COMPONENTS
    GEAR PUMP
    Removal
    Installation
    HYDRAULIC LOADER CONTROL VALVE
    Removal
    Installation
    HYDRAULIC FILTER BASE ASSEMBLY
    Removal
    Inspection
    Installation
    SELF LEVELING VALVE
    Removal
    Installation
    HIGH FLOW GEAR PUMP
    Removal
    Installation
    HIGH FLOW PISTON PUMP
    Removal
    Installation
    HIGH FLOW CHARGE FILTER
    Removal
    Installation
    –GEAR PUMP
    EQUIPMENT PUMP
    Disassembly
    Inspection
    Assembly
    –LOADER CONTROL VALVE
    DISASSEMBLY
    INSPECTION
    Exploded View of Loader Control Valve
    ASSEMBLY
    –CYLINDERS
    SPECIAL TORQUES
    SPECIAL TOOLS
    GENERAL
    Retaining Screw – Tube to Gland Procedure
    LOADER LIFT CYLINDER-85XT AND 95XT SKID STEERS
    Disassembly
    Inspection
    Assembly
    LOADER LIFT CYLINDER-90XT SKID STEER
    Disassembly
    Inspection
    Assembly
    LOADER BUCKET CYLINDER-85XT AND 95XT SKID STEERS
    Disassembly
    Inspection
    Assembly
    LOADER BUCKET CYLINDER-90XT SKID STEER
    Disassembly
    Inspection
    Assembly
    BACKHOE SWING CYLINDER
    Disassembly
    Inspection
    Assembly
    BACKHOE BOOM, BUCKET, AND DIPPER CYLINDERS
    Disassembly
    Inspection
    Assembly
    BACKHOE FOLD DOWN STABILIZER CYLINDER
    Disassembly
    Inspection
    Assembly
    BACKHOE VERTICAL STABILIZER CYLINDER
    Disassembly
    Inspection
    Assembly
    TRENCHER BOOM LIFT CYLINDER – 90XT AND 95XT SKID STEERS
    Disassembly
    Inspection
    Assembly
    –OPTIONAL HIGH PRESSURE HIGH FLOW PUMP (PISTON PUMP)
    Disassembly
    Inspection
    Assembly
    –OPTIONAL LOW PRESSURE HIGH FLOW PUMP (GEAR PUMP)
    LOW PRESSURE HIGH FLOW PUMP (GEAR PUMP)
    Disassembly
    Inspection
    Assembly
    –CONTROL VALVE FOR LOW PRESSURE HIGH FLOW SYSTEM
    Disassembly
    Inspection
    Assembly
    –SELF-LEVELING VALVE
    Disassembly
    Inspection
    Assembly
    –SOLENOID VALVE FOR HYDRAULIC COUPLER SYSTEM
    SOLENOID VALVE FOR HYDRAULIC COUPLER SYSTEM
    Disassembly
    Exploded View of Solenoid Valve
    Assembly
    90XT / 95XT Solenoid Valve Installation
    –D125 BACKHOE CONTROL VALVE – NORTH AMERICAN ONLY
    SEPARATING THE PARTS OF THE BACKHOE CONTROL VALVE
    Inspection
    Assembly
    CHECK VALVE ASSEMBLY
    Disassembly
    Assembly
    MAIN RELIEF VALVE
    CIRCUIT RELIEF VALVE
    ASSEMBLING THE PARTS OF THE BACKHOE CONTROL VALVE
    –ACCUMULATOR FOR RIDE CONTROL
    Specifications
    Special Tools
    Discharging An Accumulator
    Disassembly
    Inspection
    Assembly
    Checking The Nitrogen Charge In The Accumulator
    Charging The Accumulator With Dry Nitrogen
    –FLAT FACED COUPLERS
    –SOLENOID VALVE FOR HIGH PRESSURE HIGH FLOW SYSTEM
    SOLENOID VALVE
    Disassembly
    Exploded View of Solenoid Valve
    Assembly.
  • – Mounted Equipment
    –PEDALS AND LEVERS
    THROTTLE CONTROL LINKAGE ADJUSTMENT
    LOADER AND GROUND DRIVE LINKAGE WITHOUT FOOT CONTROLS
    Fore/Aft Adjustment.
    Loader and Bucket Adjustment.
    LOADER AND GROUND DRIVE LINKAGE WITH FOOT CONTROLS LH
    LOADER AND GROUND DRIVE LINKAGE WITH FOOT CONTROLS RH
    ATTACHMENT MECHANICAL COUPLER ADJUSTMENT
    Adjustment Procedure
    AUXILIARY HYDRAULIC PEDAL
    HIGH FLOW HIGH-PRESSURE CONTROL LEVER
    REAR LATCH AND PIVOT
    SEAT BAR
    Seat Bar Switch.
    Magnetic Seat Bar Switch Adjustment.
    Plunger Seat Bar Switch Adjustment.
    –LOADER
    REPLACING THE CUTTING EDGE 85XT 90XT AND 95XT BUCKETS
    WELD SPECIFICATIONS FOR 85XT 90XT / 95XT
    190079A1 / 192538A2 / 244554A2 / 248138A2 / 248140A2 BUCKETS
    WELD SPECIFICATIONS FOR 85XT 90XT / 95XT
    245077A2 / 245078A2 / 248139A2 / 248141A2 BUCKETS
    REMOVAL OF THE 95XT LOADER FRAME
    INSPECTION
    INSTALLATION OF THE 95XT LOADER FRAME.
    95XT LOADER FRAME.
    95XT LOADER FRAME H BAR ASSEMBLY.
    95XT LOADER FRAME SUPPORT.
    85XT / 90XT / 95XT PALLET FORK.
    REMOVAL OF THE 90XT LOADER FRAME
    INSPECTION
    INSTALLATION OF THE 90XT LOADER FRAME.
    90XT LOADER FRAME.
    85XT / 90XT / 95XT PALLET FORK.
    –ATTACHMENT COUPLER
    Attachment Coupler (Mechanical)
    Attachment Coupler (Hydraulic)
    –ROPS CANOPY, SEAT, SEAT BELTS, AND OPERATORS COMPARTMENT
    Possible Damage To The Rops Canopy.
    Maintenance And Inspection Of The Rops Canopy
    Removal Of The 90Xt And 95Xt Rops Canopy
    Installation Of The 90Xt And 95Xt Rops Canopy
    Rops Canopy – Frame And Seat Bar.
    Rops Canopy – Rear Latch And Pivot.
    Rops Canopy – Top And Side Windows (If Equipped).
    Rops Canopy – Headliner And Heat Shield.
    Rops Canopy – Extension Panels.
    Rops Canopy – Front Door Mounting And Frame (If Equipped).
    Rops Canopy – Front Door Latch (If Equipped).
    Non – Suspension Seat Mounting (If Equipped).
    Suspension Seat Mounting (If Equipped).
    Suspension Seat (If Equipped).
    Suspension Seat (If Equipped)
    –HEATER
    HEATER
    REMOVAL OF HEATER.
    INSPECTION
    INSTALLATION OF HEATER.
    BASIC HEATER
    Removal
    Inspection
    Installation.
    DELUXE HEATER.
    Removal Of Heater Core
    Removal Of The Blower Fan.
    Inspection
    Installation Of Heater Core
    Installation Of The Blower Fan
    –BACKHOE (D125 BACKHOE)
    REPLACING THE CUTTING EDGE 85XT 90XT AND 95XT BUCKETS
    WELD SPECIFICATIONS FOR 85XT 90XT / 95XT
    190079A1 / 192538A2 / 244554A2 / 248138A2 / 248140A2 BUCKETS
    WELD SPECIFICATIONS FOR 85XT 90XT / 95XT
    245077A2 / 245078A2 / 248139A2 / 248141A2 BUCKETS
    REMOVAL OF THE 95XT LOADER FRAME
    INSPECTION
    INSTALLATION OF THE 95XT LOADER FRAME
    95XT LOADER FRAME
    95XT LOADER FRAME H BAR ASSEMBLY
    95XT LOADER FRAME SUPPORT
    85XT / 90XT / 95XT PALLET FORK
    REMOVAL OF THE 90XT LOADER FRAME
    INSPECTION
    INSTALLATION OF THE 90XT LOADER FRAME
    90XT LOADER FRAME
    85XT / 90XT / 95XT PALLET FORK
    –TRENCHER
    Specifications
    Special Tools
    Removal And Installation Of Chain
    Adjustment Of Chain For Standard Boom
    Adjustment Of Chain For Rock Boom
    Removal And Installation Of Boom
    Removal Of Planetary
    Disassembly And Assembly Of Primary And Secondary Carrier
    Installation Of Planetary
    Removal Of Boom Mount
    Installation Of Boom Mount
    Removal Of Flywheel And Shaft
    Installation Of Flywheel And Shaft
    Removal And Installation Of Drive Sprocket
    Removal And Installation Of Auger
    Removal And Installation Of Boom Sprocket For Standard Boom
    Removal And Installation Of Idler Sprocket
    Removal And Disassembly Of Idler For Rock Boom
    Assembly And Installation Of Idler For Rock Boom
    Removal And Disassembly Of Chain Adjuster For Rock Boom
    Assembly And Installation Of Chain Adjuster For Rock Boom
    –STEEL TRACK
    STEEL TRACK
    Track Pad Fit To Tire
    Tire Clearance
    Wheel Spacer
    Installation
    Adjustments
    Steel Track Testing
    Removal
    –RUBBER TRACK
    RUBBER TRACK
    Installation
    Removal
    –AIR CONDITIONING TROUBLESHOOTING – FOR SYSTEMS WITH R134A REFRIGERANT
    SAFETY PROCEDURES
    SPECIAL TOOLS
    TROUBLESHOOTING
    Problem: No Cooling
    Problem: No Cooling
    TROUBLESHOOTING
    Problem: Not Enough Cooling
    Problem: Intermittent Cooling
    Problem: System Makes Noise
    EXTERNAL COMPRESSOR CHECK
    Compressor And Fan Belts
    Compressor Mounting Brackets
    Compressor Clutch
    EXTERNAL COMPRESSOR CHECK (CONTINUED)
    Pulley And Belt Alignment
    BLOWER MOTOR AND COMPRESSOR CLUTCH CHECK
    Keyed Power Blower Fuse (25 Ampere)
    BLOWER MOTOR AND COMPRESSOR CLUTCH CHECK (CONTINUED)
    Blower Switch
    BLOWER MOTOR AND COMPRESSOR CLUTCH CHECK (CONTINUED)
    Blower Motor
    Air Conditioner Control Switch
    Cutoff Relay
    BLOWER MOTOR AND COMPRESSOR CLUTCH CHECK (CONTINUED)
    High and Low-Pressure Switches
    Compressor Clutch
    CAB TEMPERATURE CHECK
    Air Louvers
    Air Conditioner Hose Check
    CAB TEMPERATURE CHECK (CONTINUED)
    Louver Temperature
    VISUAL REFRIGERANT CHECK
    Compressor Hoses
    Leak Finding Check
    CAB HEATER CHECK
    Heater Hoses
    Heater Control Valve
    EVAPORATOR AND PLENUM CHECK
    Evaporator Core
    Plenum Sealing
    Filter
    PRESSURE SWITCH CHECK
    AIR CONDITIONING TEMPERATURE CONTROL CHECK
    Temperature Control Check
    Sensing Line Check
    –AIR CONDITIONER SYSTEM GAUGES AND TESTING – FOR SYSTEMS WITH R134A REFRIGERANT
    SAFETY PROCEDURES
    SPECIAL TOOLS
    PRESSURE-TEMPERATURE CHART
    A/C RECOVERY AND CHARGING STATION CONNECTIONS
    PROBLEM – NO COOLING
    No Refrigerant – Indications:
    PROBLEM – NO COOLING
    Condenser Malfunctioning – Indications:
    PROBLEM-NO COOLING (CONTINUED)
    Expansion Valve Malfunctioning – Indications:
    PROBLEM – NOT ENOUGH COOLING
    Heater Control Valve Not Working – Indications:
    Air or Moisture in the System – Indications:
    Thermostat Sensing Tube Low on Charge or out of Calibration – Indications:
    PROBLEM – NOT ENOUGH COOLING
    Not Enough Refrigerant – Indications:
    High Side Restrictions – Indications:
    PROBLEM – NOT ENOUGH COOLING (CONTINUED)
    Expansion Valve not Operating – Indications:
    PROBLEM – NOT ENOUGH COOLING
    Compressor Turning but not Pumping Properly – Indications:
    PROBLEM – NOT ENOUGH COOLING
    Condenser not Operating – Indications:
    Air in System – Indications:
    PROBLEM – NOT ENOUGH COOLING
    Thermostat Sensing Tube not Functioning – Indications:
    PROBLEM – INTERMITTENT COOLING
    Moisture in the System – Indications:
    PROBLEM – INTERMITTENT COOLING
    Expansion Valve not Operating – Indications:
    PROBLEM – NOISE IN SYSTEM
    To Many refrigerants in System – Indications:
    –AIR CONDITIONER SYSTEM SERVICE – FOR SYSTEMS WITH R134A REFRIGERANT REFRIGERANT RECOVERY, COMPRESSOR REMOVAL AND SYSTEM EVACUATION AND RECHARGING
    Specifications
    Safety Procedures
    Special Tools
    Air Conditioner System Refrigerant Recovery
    Compressor Removal
    Compressor Installation
    Air Conditioning System Evacuation And Recharging
    Pressure – Temperature Chart
    –AIR CONDITIONER COMPONENT SERVICE – FOR SYSTEMS WITH R134A REFRIGERANT
    SAFETY PROCEDURES
    SPECIAL TOOLS
    COMPRESSOR BELT CHECK AND ADJUSTMENT
    COMPRESSOR OIL LEVEL CHECK
    COMPRESSOR REPAIR
    Clutch Disassembly
    CLUTCH ASSEMBLY
    EXPANSION VALVE TESTING
    EVAPORATOR AND EXPANSION VALVE
    CONDENSER, RECEIVER-DRIER, AND TUBES
    EVAPORATOR CORE REMOVAL
    EVAPORATOR CORE INSTALLATION
  • -Hydraulic and Electrical Schematic Foldout

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  1. 01

    Anonymous (verified owner)

    Verified reviewVerified review - view originalExternal link

    Excellent detail

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