Factory Service Manual For Case Tractor. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 931
Number: 86619355
Bookmarks: Yes
Wiring Diagrams: Yes
Model
Case Tractor
D35
DX35
D40
DX40
D45
DX45
Contents
-GENERAL INFORMATION
Introduction
Safety
Technical Information
Safety Precautions
Safety Decals – D35, D40, D45
Instruction Decals – D35, D40, D45
Safety Decals – DX35, DX40, DX45
Instruction Decals – DX35, DX40, DX45
International Symbols
Specifications – D35, D40, D45
General Dimensions – D35, D40, D45
Specifications – DX35, DX40, DX45
General Dimensions – DX35, DX40, DX45
Minimum Hardware Tightening Torques
Special Tools
Lubricants
Recommended Lubricants
Adjustments
Tire Inflation Pressure – Adjustments
Pre-Season and Pre-Delivery Checklist
-ENGINE
Engine
Fuel System
-CLUTCH
Specifications
Clutch Removal
Clutch Installation
Clutch Related Components
Clutch Cross Shaft Bushings
-TRANSMISSION
Description of Operation
Overhaul – Removal
Separating at the Clutch Housing/Engine
Retainer Cover
Main Shift Rails and Shift Forks
Main Shaft
Range Shift Rail and Shift Fork
Range Gear Countershaft
Input Shaft
Reverse Idler Shaft
Shuttle Shift Rail and Fork
Main Countershaft
Synchronizers
Input Shaft
Main Countershaft End Float
Range Gear Countershaft
Range Shift Rail and Fork
Main Shaft
Main Shaft End Float
Clutch Housing
Transmission Shift Levers
-DRIVELINE
Bolt Torque Specifications
Special Tools
Description of Operation
Front Wheel Drive Take Off Gearbox
Front Wheel Drive (D35, D40, D45)
Front Wheel Drive (DX35, DX40, DX45)
Troubleshooting
Lubrication
Overhaul
Front Wheel Drive Take Off Gearbox
-4WD FRONT AXLE
Description of Operation
Disassembly
Front Axle and Differential
Gear Reduction Box Assembly
-DIFFERENTIAL REAR AXLE
Specifications
Differential
Differential Lock
Rear Axle
Differential Overhaul
Rear Axle Overhaul
Final Pinion Overhaul
-HYDROSTATIC TRANSMISSION
Description of Operation
Variable Displacement Pump Operation
Two Position Displacement Motor Operation
Hi/Lo Speed Control/Control Pod
Foot Control Pedals
Hydrostatic Transmission Disassembly
Port Block Removal
Cylinder Block Assembly for Pump
Cylinder Block Assembly for Motor
Port Block Assembly
Check Valve
Hydrostatic Transmission Gearbox
Hi/Lo Solenoid Valve Assembly
HST Foot Control Pedals Neutral Adjustment
-POWER TAKE-OFF (PTO) SYSTEMS
Description of Operation
Rear PTO-Power Flow Diagram – 12×12 Synchronized Shuttle Shift Transmission Rear PTO-Power Flow Diagram – Hydrostatic Transmission (HST)
Mid PTO-Power Flow Diagram – Tractors Equipped with a Mid PTO Kit
Hydraulic Fluid Flow to the PTO Clutch Assembly
Overhaul
PTO Clutch Control Valve
PTO Clutch Assembly
PTO Clutch Disassembly
PTO Clutch Installation
PTO System Overhaul – 12×12 Synchronized Shuttle Shift Transmission PTO Countershaft and Rear PTO Shaft
Countershaft Disassembly
PTO System Overhaul – Hydrostatic Transmission (HST) – Removal
PTO Input Shaft
PTO Countershaft and Rear PTO Shaft
PTO Countershaft and Rear PTO Shaft – Disassembly
PTO Countershaft and Rear PTO Shaft – Installation
Mid PTO Countershaft and Drop Box Overhaul
-BRAKES
Specification
Brakes
Brake Operation
Parking Brake
Overhaul
-HYDRAULIC SYSTEM
Description of Operation
Combination System Relief – Diverter Valve Manifold Assembly
Control Valve Assembly (HPL)
Neutral Position – Fluid Flow
Raising Position – Fluid Flow
Lowering Position – Fluid Flow
Bypass Spool – Fluid Flow – Closed Position
Bypass Spool – Fluid Flow – Open Position
Flow Control Valve
Linkage Operation – Single Lever – Position Control
Position Control Operation – Neutral Position to Raise
Linkage Operation – Dual Lever Position Control (Draft Control)
Linkage Operation – Combining Position and Draft Control Settings
Hydraulic System Overhaul
Hydraulic Control Valve
Combination System Relief and Diverter Valve Assembly
PTO System Diverter Valve
Adjustments
Hydraulic Pump and Filter
Hydraulic Pump
Sump Tube and Screen Filter
Remote Valves
Front (Double-Spool) Remote Control System
Fluid Flow – Bucket Control – Dumping and Lift Control – Neutral
Fluid Flow – Bucket Control – Dumping Regen and Lift Control – Neutral
Fluid Flow – Bucket Control – Roll Back and Lift Control – Neutral
Fluid Flow – Bucket Control – Neutral and Lift Control – Raising
Fluid Flow – Bucket Control – Neutral and Lift Control – Lowering
Fluid Flow – Bucket Control – Neutral and Lift Control – Float
Overhaul
Front (Double Spool) Remote Control Valve
-STEERING
Specifications
Power Steering Control Motor
Power Steering Pump
Steering Cylinders
Power Steering Cylinders – 2WD and 4WD
Power Steering Operation – 2WD and 4WD
Fluid Flow – Left Turn
Fluid Flow – Right Turn
Manual Operation
Steering Control Motor Removal
Steering Control Motor
Steering Cylinder Removal – 4WD
Steering Cylinder Removal – 2WD
Steering Cylinder Installation – 4WD
Steering Cylinder Installation – 2WD
Power Steering Pump and Reservoir Tank
Pump Installation
-2WD FRONT AXLE
Specification
Description of Operation
Instalation
-ELECTRICAL
Description
Wire Harnesses
Headlight
Taillight
Transmission Range Safety Switch
Rear (Main) PTO Safety Switch
Mid PTO Safety Switch
Seat Safety Switch
Parking Brake Safety Switch
Engine Glow Plugs
Fuel Level Sending Unit
Engine Oil Pressure Switch
Description of Operation
Starting System
-PLATFORM
Hood
Rear Hood Side Panels
Dash Console
Seat
ROPS
Fenders
Deck
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