Case STX280 STX330 STX380 STX430 STX480 STX530 Service Manual

Factory Service Repair Manual For Case STX280, STX330, STX380, STX430, STX480, STX530. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 2625
Bookmarks: Yes
Searchable: Yes
Number:
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Case STX280, STX330, STX380, STX480, STX530

Contents

-Standard Torque Specifications
-Safety
-Lubrication And Maintenance
Engine Oil Selection
Synthetic Lubricants
Engine Oil Vicosity/Temperature Usage Recommendation
Engine Coolant Solutions
Stx280 And Stx330 Tractors
Lubricants And Capacities
Lubrication And Maintenance Chart
Stx380, 430, 480 And 530 Tractors
Lubricants And Capacities
Lubrication And Maintenance Chart
– Specifications
Diesel Engine
Engine Lubrication System
Fuel System
Air Intake System
transmission power Shift
Transmission Manual Shift
Brakes
Axle Differential And Final Drives
Power Takeoff (If Equipped)
Hydraulic System
Hitch System (If Equipped)
Drawbar
Approximate Base Shipping Weights
Approximate Component Weights
Maximum Tractor Operating Weight
Diesel Engine
Engine Lubrication System
Fuel System
Air Intake System
TransmissionPowershift
TransmissionManual Shift
Brakes
Axle Differential And Final Drives
Power Takeoff (If Equipped)
Hydraulic System
Twinflower Hydraulics (If Equipped)
Hitch System (If Equipped)
Drawbar
Track And Undercarriage (If Equipped)
Approximate Base Shipping Weights
Approximate Component Weights
Maximum Tractor Operating Weight
– Engine Removal And Installation
Special Torque Values
Recommended Tools
Engine Removal
Engine Installation
– Air Induction System
Special Torque Values
Air Induction System
Air Induction System Description
Air Induction System
Air Filter Elements
Primary And Secondary Filter Element Removal
Primary Filter Element Service
Restriction Indicator Switch Removal And Test
Air Cleaner Housing Removal
Aspirator Strata Tube Cleaning
Aspirator Safety Check Valve Removal And Test
Aspirator Safety Valve Installation
Air Cleaner Housing Installation
Restriction Indicator Switch Installation
Secondary And Primary Filter Element Installation
– Viscous Fan Drive Test And Hydraulic Fan Drive Test
Viscous Fan Drive Test – Stx280, Stx330, Stx380, Stx430
Hydraulic Fan Drive Test – Stx480 And Stx530
– Engine Removal And Installation – Stx280/330 Tractors
Special Torque Values
Special Tools
Engine Removal
Engine Installation
– Engine Removal And Installation – Stx480/530 Tractors
Special Torque Values
Recommended Tools
Engine Removal
Engine Installation
– Air Induction System – Stx280/330 Tractors
Special Torque Values
Air Induction System
Air Filter Elements
Engine Air Induction System
Primary And Secondary Filter Element Removal
Primary Filter Element Service
Restriction Indicator Switch Removal And Test
Air Cleaner Housing Removal
Aspirator Strata Tube Cleaning
Aspirator Safety Check Valve Removal And Test
Aspirator Safety Check Valve Installation
Air Cleaner Housing Installation
Restriction Indicator Switch Installation
Secondary And Primary Filter Element Installation
– Air Induction System – Stx480/530 Tractors
Special Torque Values
Air Induction System
Air Filter Elements
Primary And Secondary Filter Element Removal
Primary Filter Element Service
Restriction Indicator Switch Removal And Test
Air Cleaner Housing Removal
Aspirator Strata Tube Cleaning
Aspirator Safety Check Valve Removal And Test
Aspirator Safety Valve Installation
Air Cleaner Housing Installation
Restriction Indicator Switch Installation
Secondary And Primary Filter Element Installation
Nao Powershift Electrical Schematic
– Electrical System – How It Works And Troubleshooting
Special Tools
Fuse And Relay Identification
Deluxe Cab Powershift Transmission
Fuse And Relay Identification
Deluxe Cab 24 Speed Transmission
Instrumentation And Controls
Auxiliary Auto Mode Switch (If Equipped)
Connector And Component Location
Electrical Systems Schematics And Diagnostics
Audio System Circuit Operation
Charging System
Power Mirror System
Power Seat System
Starting System
Wiper / Washer System
– Battery Servicing And Testing
Safety Rules
Specifications
Access To Batteries
280 And 330 Tractors
380, 430, 480 And 530 Tractors
Removal And Installation Of Batteries
Battery Maintenance
Electrolyte Level
Inspecting And Cleaning A Battery
Battery Condition Check
Specific Gravity Check
Procedure
Three Minute Charge Test
Testing Battery Cells With Cadmium Probes
Battery Leakage Test
Battery Fast Charging
Battery Charging
Activating Charges Batteries
– Steering Hand Pump & Priority/Control Valve Remove/Install – Stx380/430/480/530Section 5001
Special Tools
Special Torque Values
Steering Hand Pump Removal
Steering Tube Lines Removal
Steering Priority/Control Valve Removal
Steering Priority/Control Valve Installation
Steering Tube Lines Installation
Steering Hand Pump Installation
– Center Console, Steering Column, Pedals And Switches
Special Tools
Special Torque Values
Steering Wheel Removal
Transmission Shift Lever Removal
Center Console Cover Removal
Center Console Cover Installation
Transmission Shift Installation
Steering Wheel Installation
Steering Column Removal
Steering Column Installation
Tilt Steering Column Release Cable Removal
Tilt Steering Column Release Cable Installation
Clutch And Brake Pedal Assembly Removal
Clutch And Brake Pedal Assembly Installation
Deceleration Switch Removal
Deceleration Switch Installation
Clutch Potentiometer Removal
Clutch Potentiometer Installation
Clutch Potentiometer Calibration
Clutch Potentiometer Calibration
Differential Lock Brake Switch Removal
Differential Lock Brake Switch Installation
Hvac Plenum Actuator Motor And Louver Removal
Hvac Plenum Actuator Motor And Louver Installation
Transmission Shift Lever Disassembly
Transmission Shift Lever Assembly
– Steering Column Repair
Tilt Steering Column Disassembly
Tilt Steering Column Assembly
– Steering Hand Pump & Priority/Control Valve Remove/Install – Stx280/330
Special Tools
Special Torque Values
Steering Hand Pump Removal
Steering Tube Lines Removal
Steering Priority/Control Valve Removal
Steering Priority/Control Valve Installation
Steering Tube Lines Installation
Steering Hand Pump Installation
– Powershift Transmission Removal And Installation – Stx280/330 Tractors
Special Torque Values
Special Tools
Transmission Removal
Transmission Installation
– Engine/Trans Drive Coupler Removal/Installation – Stx480/530 Tractors
Special Torque Values
Drive Coupler Removal
Drive Coupler Installation
– 16 Speed Powershift Transmission Repair
Specifications
Special Torque Values
Special Tools
Transmission Disassembly
Input (First) Shaft Disassembly
Pump (Second) Shaft Disassembly
Master Clutch (Fourth) Shaft Disassembly
Output (Fifth) Shaft Disassembly
Counter (Third) Shaft Disassembly
Cleaning And Inspection
Clutch Pack Clearance And Clutch Pack Travel Test
1F, 1R, 2F And 2R Clutch Gear Bearing Preload Test
Input (First) Shaft Assembly
Pump (Second) Shaft Assembly
Master Clutch (Fourth) Shaft Assembly
Output (Fifth) Shaft Assembly
Counter (Third) Shaft Bearing Assembly
Transmission Assembly
– 16 Speed Powershift Transmission How It Works
General Description Of Operation
Regulator Valve
Lube Regulator Valve
Master Clutch Lube Valve
Range Selector Valve
Master Clutch Control Valve
Transmission Power Flow
Default Settings
Helical-Cut Gears
Shifting The Powershift Transmission
– Pto Clutch Removal And Installation – Stx280/330 Tractors
Special Torque Values
Pto Clutch Removal
Pto Clutch Installation
– Pto Clutch Removal And Installation – Stx380 Through Stx530 Tractors
Special Torque Values
Pto Clutch Assembly Removal
Pto Clutch Assembly Installation
Pto Drive Unit (Clutch) Repair
Special Torque Values
Specifications
Pto Drive Unit Disassembly
Pto Drive Unit Assembly
– Pto System – How It Works And Troubleshooting
Specifications
Power Take Off
General Information
Pto Lubrication
General Information
Pto Control
Pto Control Switch
To Operate The Pto
To Stop The Pto
Pto Electrical Circuit
Pto Switch In The Off Position
Pto Switch In The On Position
Diode Suppressed Pto Coil
Neutral Start Feature
Pto Valve
Operational Modes
Pto Control Valve Operation
Pto Clutch Disengaged
Pto Modulated Engagement
Pto Fully Engaged
Pto Clutch Drive
Pto Clutch
Pto Brake
Pto Drop Box And Clutch
Engine Rpm Speed Circuit
Pto System Troubleshooting
Pto Will Not Engage
Pto Will Not Disengage
– Pto Transfer Case Removal And Installation
Special Torque Values
Special Tools
Transfer Case Removal
Transfer Case Installation
– Pto Dropbox Repair
Specifications
Special Torque Values
Pto Dropbox Disassembly
Exploded View Pto Dropbox Assembly
Pto Dropbox Assembly
– Rear Drive Line And Carrier Bearing
Special Torque Values
Rear Drive Line And Carrier Bearing Removal
Rear Drive Line And Carrier Bearing Installation
– Pto Driveline Hanger Bearing
Special Torque Values
Pto Driveline Hanger Bearing Removal
Hanger Bearing Assembly Repair (Exploded View)
Hanger Bearing Disassembly
Hanger Bearing Assembly
Pto Driveline Hanger Bearing Installation
– Charge Pump Repair For 16 Speed Powershift Transmission
Specifications
Special Torque Values
Pump Disassembly
Pump Assembly
– Pto Valve
Special Torque Values
Pto Valve Removal
Pto Valve Disassembly
Cleaning And Inspection
Pto Valve Solenoid Tests
Pto Valve Sectional View
Pto Valve Assembly
Pto Valve Installation
– Front Axle Removal And Installation – Stx380 Through 530 Wheel Tractors Section 6015
Special Torque Values
Special Tools
Recommended Tools
Front Axle Removal
Front Axle Installation
– Rear Axle Removal And Installation – Stx380 Through 530 Wheel TractorsSection 6016
Special Torque Values
Special Tools
Recommended Tools
Rear Axle Removal
Rear Axle Installation
– Track Removal And Installation – Quadtrac Model Tractors
Special Torque Values
Special Tools
Track Removal
Track Installation
Track Alignment
– Front And Rear Axle Repair – Axle Model 500 And 510 For Wheel Tractors
Axle Identification
Axle Specifications
Special Torque Values
Special Tools
Recommended Tools
General Information
Axle Final Drive Removal
Final Drive Disassembly
Planetary Carrier Disassembly
Planetary Carrier Assembly
Final Drive Housing Assembly
Pinion Carrier Removal
Pinion Carrier Disassembly
Pinion Carrier Assembly
Brake Carrier/Bearing Support Removal
Brake Carrier/Bearing Support Disassembly
Rh Brake Carrier Assembly Procedures
Differential Removal And Disassembly
Differential Case Assembly Procedures
Lh Differential Bearing Support Disassembly
Lh Differential Bearing Support Assembly
Adjusting Bevel Pinion Gear Depth
Setting Differential Carrier Bearing Preload
Setting Ring/Pinion Gear Backlash
Checking For Correct Bevel Pinion/Gear Tooth Contact
Brake Carrier/Bearing Support Installation
Performing The Brake Leak Down Test
Differential Lock Leak Test
Final Drive Installation
– Front And Rear Axle Repair – Axle Model 500 And 510 For Quadtrac Tractors
Axle Specifications
Special Torque Values
Special Tools
Recommended Tools
General Information
Axle Final Drive Removal
Final Drive Disassembly
Planetary Carrier Disassembly
Planetary Carrier Assembly
Final Drive Housing Assembly
Final Drive Offset Housing Disassembly
Offset Housing Assembly
Pinion Carrier Removal
Pinion Carrier Disassembly
Pinion Carrier Assembly
Brake Carrier/Bearing Support Removal
Brake Carrier/Bearing Support Disassembly
Rh Brake Carrier Assembly Procedures
Differential Removal And Disassembly
Differential Case Assembly Procedures
Lh Differential Bearing Support Disassembly
Lh Differential Bearing Support Assembly
Adjusting Bevel Pinion Gear Depth
Setting Differential Carrier Bearing Preload
Setting Ring/Pinion Gear Backlash
Checking For Correct Bevel Pinion/Gear Tooth Contact
Brake Carrier/Bearing Support Installation
Performing The Brake Leak Down Test
Differential Lock Leak Test
Offset Housing Installation
– Undercarriage/Drive Wheel Removal/Installation – Quadtrac Tractors
Special Torque Values
Special Tools
Undercarriage Removal
Undercarriage Installation
Drive Wheel Removal
Drive Wheel Installation
– 24 Speed Manual Transmission – How It Works, Pressure Testing And Repair
Specifications
Special Torque Values
Special Tools
Pressure Testing Specifications
General Setup Procedure
Transmission Pressure Test Port Locations
Testing The Lubrication Pressure
Transmission Serial Number Identification
Transmission Lubrication Circuit
Transmission Oil Flow Chart
Description Of Operation
Transmission Power Flow
Starting In A Forward Speed
Starting In A Reverse Speed
Troubleshooting Guide
Neutral Safety Switch Adjustment
Transmission Speed Sensor Adjustment
Transmission Disassembly
Shift Lever Seal Replacement
Input Shaft Disassembly
Input Shaft Assembly
Pump Shaft Disassembly
Pump Shaft Assembly
Speed Shaft Disassembly
Speed Shaft Assembly
Center Shaft Disassembly
Center Shaft Assembly
Range Shaft Disassembly
Range Shaft Assembly
Transmission Assembly
High-Low Clutch Control Assembly
High-Low Control Valve Disassembly
Regulator Valve Assembly
Regulator Valve Disassembly And Assembly
Master Clutch Control Valve Assembly
Master Clutch Control Valve Disassembly And Assembly
Lockout Valve Assembly
Lockout Valve Disassembly And Assembly
Master Clutch Cable Adjustment
– 24 Speed Manual Transmission Removal And Installation
Special Tools
Special Torque Values
24 Speed Transmission Removal
24 Speed Transmission Installation
Master Clutch Adjustment
Shift Lever Linkage Adjustment + Front And Rear Axle Repair Axle Model 450 And 460
Axle Identification
Axle Specifications
Special Torque Values
Special Tools
Recommended Tools
General Information
Axle Final Drive Removal
Final Drive Disassembly
Planetary Carrier Disassembly
Planetary Carrier Assembly
Final Drive Housing Assembly
Front Cover Removal
Front Cover Disassembly
Front Cover Assembly
Rh Side Brake Carrier Removal
Brake Carrier/Bearing Support Disassembly
Rh Brake Carrier Assembly Procedures
Differential Removal
Differential Case Disassembly Procedures
Differential Case Assembly Procedures
Lh Differential Bearing Carrier Disassembly
Lh Differential Bearing Carrier Assembly
Adjusting Bevel Pinion Gear Depth
Setting Differential Carrier Bearing Preload
Setting Ring/Pinion Gear Backlash
Rh Bearing Carrier/Brake Support Installation
Front Cover Installation
Leak Testing The Service Brake
Leak Testing The Park Brake
Leak Testing The Differential Lock
Final Drive Installation
+ Powershift Transmission Removal/Installation
Special Torque Values
Special Tools
Transmission Removal
Transmission Installation
Engine/Trans Drive Coupler Remove/Install
Drive Coupler Removal
Drive Coupler Installation
Front Axle Removal And Installation
Special Torque Values
Special Tools
Recommended Tools
Front Axle Removal
Front Axle Installation
– Rear Axle Removal And Installation
Special Torque Values
Special Tools
Recommended Tools
Rear Axle Removal
Rear Axle Installation
– Front/Rear Axle Repair
Axle Specifications
Special Torque Values
Special Tools
Axle Final Drive Removal
Final Drive Disassembly
Planetary Carrier Disassembly
Planetary Carrier Assembly
Final Drive Housing Assembly
Front Cover Removal
Front Cover Disassembly
Front Cover Assembly
Rh Side Brake Carrier Removal
Brake Carrier/Bearing Support Disassembly
Rh Brake Carrier Assembly Procedures
Differential Removal
Differential Case Disassembly Procedures
Differential Case Assembly Procedures
Lh Differential Bearing Carrier Disassembly
Lh Differential Bearing Carrier Assembly
Adjusting Bevel Pinion Gear Depth
Setting Differential Carrier Bearing Preload
Setting Ring/Pinion Gear Backlash
Rh Bearing Carrier/Brake Support Installation
Front Cover Installation
Leak Testing The Service Brake
Leak Testing The Park Brake
Leak Testing The Differential Lock
Final Drive Installation
– Engine/Transmission Drive Coupler Removal/Install
Special Torque Values
Drive Coupler Removal
Drive Coupler Installation
Power Brakes System How It Works And Troubleshooting
Brake System
General Information
General Description
Axle Pump
Axle Cooling Filter
Axle Lube Solenoid Valve
Pressure/Lube Control Valve
Brake Lubrication And Jet Pump
Pressure/Lube Control Valve
Regulated Pressure Spool
Park Brake/Tow Valve
Park Brake Applied
Park Brake Released
Tow Valve
Brake Circuit Components
Brake Pedal
Brake Control Valve
Brake Clutch Pack
Axle Brake Cylinders
Hydraulic Brake Control
General Description
Brake Valve
Service Brake Circuit
Emergency Braking
Brake System Troubleshooting
Service Brake ValveSection
Special Torque Values
Recommended Tools
Service Brake Valve Removal
Service Brake Valve Disassembly
Inspection And Cleaning
Brake Malfunction Switch Test
Service Brake Valve Exploded View
Service Brake Valve Sectional View
Service Brake Valve Assembly
Service Brake Valve Installation
– Hydraulic Schematic
– How To Read Symbols In A Hydraulic Schematic
Introduction
Circuit Diagrams
Symbol Systems
Using Schematic Symbols
Reservoirs
Lines, Tubes And Hoses
Crossing Or Joining Lines
Pump Symbols
Hydraulic Motor Symbols
Cylinder Symbols
Pressure Control Symbols
Normally Closed
Normally Open
Relief Valve
Pressure Reducing Valve
Sequence Valve
Directional Control Symbols
Simplified Symbols
One Way Valve
By Pass Valve
Composite Symbols
One Way Valves
Two Position Valves
Three Position Valves
Actuating Controls
Flow Control Symbols
Restrictors
Accessories
Simple Schematic
Common Symbols
Lines And Line Functions
Mechanical Devices
Pumps And Motors
Reservoirs
Cylinders
Valves
Valve Actuators
Accessories
– Hydraulic System How It Works With Troubleshooting
General Introduction
Specifications
Model Number Location
Standard And High Flow Pfc Piston Pumps
Principle Of Control
Engine Start Up
Operating Modes
Low Pressure Standby
Pressure And Flow Delivery And Compensation Principle
Increased Flow Demand
Decreased Flow Demand
High Pressure Standby
Return To Low Pressure Standby
Destroke Valve
Model And Tractor Hydraulic Fan Pump And Motor
Pressure/Flow Compensated Pump
Pfc Charge Pressure Test
Low Pressure And High Pressure Standby Tests
Pfc Piston Pump Flow Test At Remote Couplers
Twinflow Pump Low Pressure And High Pressure Standby Tests
Twinflow Pfc Piston Pump Flow Test At Remote Couplers
Regulated Pressure Test
Regulated Pressure Adjustment Procedure
Regulated/Lube Pump Tests
Hydraulic Fan Pump Low Pressure Standby,
High Pressure And Flow Tests
Hydraulic Fan Motor Test
Regulated Pressure / Lube Control System
Regulator Valve
Hydraulic Fan Circuit
Hydraulic Fan System
Steering Priority Valve
– Hydraulic Gear Pump/Piston Pump Remove/Install
Special Torque Values
Recommended Tools
Gear Pump Removal
Gear Pump Installation
Piston Pump Removal
Piston Pump Installation
StartUp Procedure
– Gear Pump Removal And Installation
Special Torque Values
Special Tools
Gear Pump Removal
Gear Pump Installation
– Pfc Axial Piston Pump Repair
Specifications
Special Torque Values
Piston Pump Disassembly
Pressure/Flow Compensator Disassembly
Piston Pump Cleaning And Inspection
Pressure/Flow Compensator Assembly Exploded View
Pressure/Flow Compensator Assembly
Piston Pump Assembly Exploded View
Piston Pump Assembly
– Hitch SystemHow It WorksSection
Three Point Hitch
Electronic Hitch Control
Operator Controls And Settings
Electronic Hitch Control System Features
Hitch Control Valve
General
Raise And Lower Solenoids
Raise And Lower Pilot Spools
Raise Spool
Lower Poppet
Load Check Ball
Manual Raise Or Lower Control Pins
Overload Relief Valve
Neutral Function And Troubleshooting
Raise Function And Troubleshooting
Raise Function And Troubleshooting
Lower Function And Troubleshooting
Lower Function And Troubleshooting
– Three Point Hitch ValveSection
Special Torque Values
Tph Valve Removal
Tph Valve Disassembly
Cleaning And Inspection
Hitch Valve Solenoid Test
Three Point Hitch Valve
Tph Valve Assembly
Tph Valve Installation
– Remote Electronic Hydraulic Systems How It Works And Troubleshooting
Remote Hydraulic System Introduction
Remote System Controls (Electronic)
Remote Function Control
Full Function Position
Neutral Lock Position
Float LockOut Position
NonDetent Raise Position
Hydraulic Motor Position
Hydraulic Valve Timer Control
Variable Flow Control
Remote Valve Load Check Valves
Remote Valve Proportional Current Control (Pcc) Solenoid Operation
Remote Valve Operation (Electronic)
Remote Valve Problems And Where To Look
Electronic Remote Valve System Testing
Fault Code Retrieval
Regulated Pressure Check
Remote Valve High Pressure Test
Remote Valve Proportional Solenoid Check
Low Pressure And High Pressure Standby Tests
Remote Valve Flow Test
Remote Valve Signal Check And Hitch Signal Check Test
Remote Valve Coupler Test
Load Check Inspection
– Pfc Piston Pump Removal And Installation
Special Torque Values
Special Tools
Piston Pump Removal
Piston Pump Installation
StartUp Procedure
– Axle Cooling And Lubrication System
Axle Lubrication Circuit
Testing The Axle Lubrication Circuit
Visual Inspection
Axle Lubrication Pressure Test
Air Flow Test
Axle Pressure Test
Axle Lubrication Circuit – Without Accusteer
Series Axle Lubrication Circuit
Series Axle Lubrication Circuit
Series Axle Lubrication Circuit – Wheeled Tractors
Series Axle Lubrication Circuit – Quadtrac Tractors
Hydraulic Filters
– Remote Auxiliary Valve And Coupler Removal, Installation And Repair
Special Torque Values
Remote Auxiliary Valve Manifold Seal Replacement
Remote Auxiliary Valve Solenoid Test
Remote Auxiliary Valve Solenoid Removal And Disassembly
Remote Auxiliary Valve Solenoid Assembly And Installation
Remote Auxiliary Valve Control Spool Removal
Remote Auxiliary Valve Control Spool Installation
Remote Auxiliary Valve Removal
Remote Auxiliary Valve Section Disassembly
Load Check Valve Disassembly
Remote Auxiliary Valve Section Assembly
Load Check Valve Assembly
Remote Auxiliary Valve Section Assembly
Remote Auxiliary Valve Section Installation
– Hyd Gear Pump/Piston Pump Remove/Install
Recommended Tools
Gear Pump Removal
Gear Pump Installation
Pfc Piston Pump Removal
Pfc Piston Pump Installation
StartUp Procedure
– Hydraulic Gear (Charge) Pump Repair Section
Special Torque Values
Pump Disassembly
Cleaning And Inspection
Pump Assembly
– Hydraulic Fan/Motor Removal And Fan Motor And Pump Repair
Special Torque Values
Hydraulic Fan And Fan Motor Removal
Hydraulic Fan And Fan Motor Installation
Hydraulic Fan Pump Removal
Hydraulic Fan Pump Installation
Hydraulic Fan Motor Disassembly
Hydraulic Fan Motor Assembly
Compensator Control Valve Removal And Disassembly
Compensator Control Valve Assembly And Installation
Hydraulic Fan Pump Disassembly
Pump Cleaning And Inspection
– Air Conditioner System Service
Specifications
Special Torques
Special Tools
Safety Procedures
Air Conditioner System Refrigerant Recovery
Recovering Pure A Refrigerant
Recovering Contaminated Refrigerant With Oem
Preparing The Tank
Recovery Process
Air Conditioner System Evacuation And Recharging
Air Conditioning Temperature/Pressure Chart
Leak Detection
Electronic Testing With Oem
Florescent Leak Detection
Fluorescent Dye Injection
Recovery Station Dye Injector Tool With A System In A Vacuum
Recovery Station Dye Injector Tool With A Charged System
Quick And Easy Dye Injector Tool With A Charged System
Compressor Oil Port
Sp Pag Oil Return Bottle
Fluorescent Leak Testing
A/C System Flushing Procedure
Required Tools
Precautions
Component Flushing Procedure With Power Flush
Complete Circuit Flushing Procedure With Power Flush
Back Flushing The Thermal Expansion Valve Or Refrigerant Line
Post Flushing Procedures
Flushing Solvent Disposal
A/C System Components
Cab Hvac Box ComponentsAutomatic Temperature Control
Chassis Components
Chassis Components
A/C Compressor Clutch
Clutch Removal
Exploded View Of Clutch
Compressor Clutch Replacement
A/C Compressor
Oil Level Check Or Adjustment
Injection Method
Dipstick Method
Compressor Removal
Compressor Installation
Compressor Removal
Compressor Installation
Compressor Belt Installation And Adjustment
Thermal Expansion Valve Testing
Thermal Expansion Valve Replacement
Condenser And ReceiverDrier
Accessing The Hvac Box
Evaporator Temperature Sensor Location
Blower Motor Replacement
Heater Control Valve Replacement
Evaporator/Heater Assembly
Evaporator/Heater Assembly Removal
Evaporator/Heater Assembly Installation
Post Replacement Procedures
Evaporator/Heater Assembly Sealing And Cleaning
Blower And Evaporator Reference Illustration
Atc Controller, Blower Driver & Standard A/C Controller Replacement
Accessing And Replacing The Mode Door Motor
Cab Intake Air Filter Service
Cab Recirculation Air Filter Service
Cab Pressurization Test
Cab Pressurizer Motor Replacement
Viscous Fan Drive
– Air Conditioning System Troubleshooting
Safety Procedures
Special Tools
A/C Thermal Operation
A/C System Components
Cab Hvac Box ComponentsAutomatic Temperature Control
Chassis Components
Chassis Components
Automatic Temperature Control (Atc) Operation
Atc Fault Codes
Locating System Problems Without Fault Codes
ControllerBased Resistance Tests
Atc Controller Test (Connector J Test Points)
Field Reported Symptoms/Causes
Compressor And Clutch
Operational Check
Electrical Test
Compressor Clutch Control Circuit Test Procedure
High And Low Pressure Switch Clutch Latching Circuit
Electrical Test
High Pressure Switch And Circuit Test
Low Pressure Switch And Circuit Test
Heater Control Valve
Operational Check
Electrical Test
Heater Control Valve Power, Signal And Ground Test
Blower Speed, Temperature Control And Mode Door Pots
Electrical Test
Common Control Potentiometer And Circuit Test Procedure
Blower And Blower Speed Driver
Blower Motor/Blower Driver Power, Signal And Ground Test
Mode Door Control And Motor
Electrical Test
Mode Door Motor And Circuit Test
Cab And Evaporator Temperature Sensors
Electrical Test
Cab Temperature Sensor And Circuit Test
Evaporator Temperature Sensor And Circuit Test
Controller Power And Ground, Atc Switch
Controller Power Supply And Ground Test
Atc Switch And Circuit Test
Defog/Defrost Switch And Circuit Test
Cab Pressurizer Blower
Cab Pressurizer Blower & Relay Power Supply And Ground Test
Accessing The Hvac Box
– Cab Removal
Special Tools
Special Torque Values
Cab Removal
Cab Installation
– Hood Removal And Installation
Special Torque Values
Recommended Tools
Hood Removal
Hood Installation
– Radiator, Coolers And Condenser Removal/Install
Special Torque Values
General Information
Engine Air To Air Cooler Removal
Air To Air Cooler Installation
A/C Condenser Removal
A/C Condenser Installation
Hydraulic/Transmission Oil Cooler Removal
Hydraulic/Transmission Oil Cooler Installation
Radiator And Cooler Assembly Removal
– Center Hinge Bearings & Connecting LinkStx ThroughAnd Quadtrac
Special Torque Values
Special Tool
Recommended Tools
General Information
Separating The Front And Rear Frames
Bottom Hinge Bearing Replacement
Connecting Link Front Bushing Replacement
Connecting Link Removal
Connecting Link Rear Bearing Replacement
Connecting Link Installation
Connecting The Front And Rear Frames
– Drawbar Removal And Installation
Special Torque Values
Special Tools
Drawbar Removal
Drawbar Installation
– Front Frame Hinge And Bearing
Special Torque Values
Special Tools
Recommended Tools
Separating The Front Frame From The Center Frame
Front Bottom Hinge Bearing Replacement
Front Upper Bearing Removal And Installation
Connecting The Front And Rear Frames
– Cab Top Removal And InstallationSection
Cab Top Removal
Cab Top Installation
– Hood Removal And Installation
Special Torque Values
Recommended Tools
Hood Removal
Hood Installation
– Radiator, Coolers And Condenser Remove/Install
Special Torque Values
General Information
Fuel Cooler Removal
Fuel Cooler Installation
Engine Air To Air Cooler Removal
Engine Air To Air Cooler Installation
A/C Condenser And Hydraulic Fan Cooler Removal
A/C Condenser And Hydraulic Fan Cooler Installation
Radiator And Cooler Assembly Removal
Radiator/Cooler Disassembly
– Radiator, Coolers And Condenser Remove/InstallStx/ Tractors
Special Torque Values
General Information
Fuel Cooler Removal
Fuel Cooler Installation
Engine Air To Air Cooler Removal
Air To Air Cooler Installation
A/C Condenser Removal
A/C Condenser Installation
Hydraulic/Transmission Oil Cooler Removal
Hydraulic/Transmission Oil Cooler Installation
Radiator And Cooler Assembly Removal
Radiator And Cooler Assembly Installation
– Center Hinge Bearings And Connecting Link
Special Torque Values
Special Tool
Recommended Tools
General Information
Separating The Front And Rear Frames
Bottom Hinge Bearing Replacement
Connecting Link Front Bushing Replacement
Connecting Link Removal
Connecting Link Rear Bearing Replacement
Connecting Link Installation
Connecting The Front And Rear Frames
– Electronic Controller Config, Calibration And Fault Code Retrival
Instrumentation Programming
Operation Setup
Unit Of Measure
Tire Radius
Radar Calibration
Controller Configuration
Armrest Controller Calibration
Hitch Menu
Throttle Menu
Remote Valve Menu
Transmission Controller Calibration
Trans View Mode
Trans Setup Mode
Clutch Calibration Procedure
Calibration Error Messages
Gear Default Mode
Hitch Controller Calibration
Hitch Setting Menu
Hitch View Menu
Remote Hydraulics Controller Calibration
Aux Setup Menu
Aux Calibration Menu
AuxMode Lever Menu
Steering Controller Calibration
Steer Test Menu
Fault Code Retrieval

What you get

You will receive PDF file with high-quality manual on your email immediately after the payment.