Factory Overhaul Manual For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Overhaul, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 640
Number: OH339 (march 1981)
Bookmarks: Yes
Searchable: Yes

Model

Clark Forklift
C500

Contents

-ENGINE D155G, D155GA, D176G (GAS)
Troubleshooting
Cylinder Head Overhaul
Cylinder Head Reassembly
Lower Engine Overhaul
Disassembly (Engine Front)
Gear Installation
Gear Timing
Basic Engine Data
-CLARK (WAUKESHA) ENGINE OVERHAUL D155D (DIESEL)
Clark (Waukesha) D155D Overhaul
Fuel Injection Test & Maintenance
Installation Of New Valve Lifters Along With New Camshaft
Assembly Of Water Pump
Reassembly Of Water Pump
DI55D Engine Reassembly
Timing
Injection Pump & Engine Timing:
Diesel Basic Engine Data
Timing Gear/S Backlash
-PERKINS DIESEL 4.203.2 ENGINE OVERHAUL
-EXHAUST EMISSION SYSTEM
-MAINTENANCE AND FIELD INSTALLATION OF LOW EMISSION EQUIPMENT
-MODELS 2267 LW 10 AND LX 9 CARBURATORS
Zenith Carburetor Model Z267LWIO And Z267LX9
Zenith 68 Series Carburetors
-ZENITH 28 & 228-SERIES CARBURETORS
Zenith 28 And 228 Series Carburetors
-MODELS ZPC2J10 AND ZPC1J8 CARBURATORS
Bendix-Zenith Carburetor Assembly Model ZZPCJIO And ZZOCIJ8
-TYPE A-962A VAPORIZER- PRIMARY REGULATORS
-IMPCO LPG LOCK-OFF VALVE
-IMPCO LPG VAPORIZER-REGULATOR
-IMPCO LPG CARBURETOR
-1 SPEED FORWARD AND REVERSE HYDRATORK TRANSMISSION (MODELS H-200 THROUGH H-211)
Cleaning And Inspection
Selector Pack Reassembly
Model H-200 Transmission Reassembly
Fluid Seal/S, Specifications
-2 SPEED FORWARD AND REVERSE HYDRATORK TRANSMISSION (MODELS H-200 THROUGH H-211)
Reassembly
Fluid Seal(S), Specifications
-MODLE H-200D MANUAL TRANSMISSION DISASSEMBLY AND REASSEMBLY
-R200 1 SPEED MANUAL TRANSMISSION
Model R200D Manual Transmission Disassembly And Reassembly
Model R200T Manual Transmission Disassembly Andreassembly
Parking Brake Disassembly And Reassembly
Transmission Reassembly
-SUN TESTER
-DELCO-REMY STARTING MOTOR OVERHAUL
-DELCO-REMY IGNITION DISTRIBUTORS
-ALTERNATOR OVERHAUL
-ALTERNATORS — DELCO-REMY — DELCOTRON
-DELCOTRON GENERATORS
-DRIVE AXLE, DIFFERENTIAL AND AXLE ADAPTOR
Axle End Disassembly And Assembly
Reassembly Of The Axle End Assembly
Hydraulic Actuation Wheel Cylinders
Other Wheel Cylinder Types
Two Bleeding Methods – Manual And Pressure
Parking Brake
Wheel Brake
To Elevate Drive Wheels
-NEUTRAL STARTING SWITCH
-POWER STEER CYLINDER
-GROUP 29 HYDRAULIC PUMP OVERHAUL SECTION 1
-VANE TYPE HYDRAULIC PUMPS (SINGLE)
-PARKER HANNIFIN HYDRAULIC UNIT
-PARKER HANNIFIN “D” SERIES GEAR PUMPS
-TESTING THE HYDRAULIC SYSTEM
-DISASSEMBLY – REASSEMBLY OF VICKERS – CM11 SERIES 21 DESIGN – VALVE
-TILT LOCK VALVE TROUBLE SHOOTING
-GREER BLADDER ACCUMULATOR OVERHAUL
-TILT CYLINDER OVERHAUL
-UPRIGHT LIFT CYLINDER OVERHAUL
-UPRIGHT ROLLER CHECK AND ADJUSTMENT PROCEDURES