Factory Service Manual For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 385
Number: SM604 (february 1996)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Clark Forklift
EC500 60
EC500 80B
Contents
-SAFE MAINTENANCE
Safety
Lifting, Jacking, and Blocking
-PERIODIC SERVICE
Maintenance Schedules
Planned Maintenance
The PM Inspection Form
-BATTERY
Battery Handling
Battery Tests
-ELECTRICAL SWITCHES
Foot and Hand Brake Switches
Lift and Tilt Pump Switches
Forward and Reverse Switches
-ELECTRICAL MOTORS
General Information
Drive Motor
Hydraulic Pump Motor
Steering Pump Motor
-ELECTRICAL SCHEMATICS
Wiring Schematics and Diagrams
-ELECTRICAL CONTROLS
Control Panel
EW200LX Troubleshooting
Recommended Tests, Equipment, and Procedures
Periodic Electrical Checks
Battery Tests
EV100LXT CONTROL PANEL
Status Codes
-DRIVE AXLE
Drive Axle Specifications and Description
Drive Axle Troubleshooting
Drive Axle Removal and Installation
Drive Axle Overhaul General Practices
Drive Axle Ends Overhaul
Drive Axle Differential Adaptor Overhaul
Differential Overhaul Drive Axle
-WHEELS AND TIRES
Wheels and Tires Specifications and Description
Cushion Wheels and Tires
-BRAKE SYSTEM
Brake System Specifications and Descriptions
Service Brake Troubleshooting
Pedal and Linkage Adjustments
Brake System Bleeding
Brake Master Cylinder Service
Service Brake Overhaul
Park Brake Service
-STEERING COLUMN AND GEAR
Steering System Specifications and Description
Steering System Troubleshooting
Steering Column Removal and Installation
Steering System Relief Pressure Check and Adjustment
Steering Gear Overhaul
-STEERING AXLE
Steering Axle Specifications and Description
Steer Wheel Bearing Maintenance and Adjustment
Steering Axle Removal and Installation
Steering Axle Overhaul
Steering Cylinder Removal and Installation
Steering Cylinder Overhaul
Steering Pump Removal and Installation
Steering Pump Overhaul
-HYDRAULIC SUMP, FILTERS, AND PUMP
Main Hydraulic Sump, Filters, and Pump Specifications and Description
Main Hydraulic Pump Troubleshooting
Main Hydraulic Filters and Fluid Maintenance
Main Hydraulic Pump Removal and Installation
Main Hydraulic Pump Overhaul
-HYDRAULIC CONTROL VALVES
General Description
Main Valve Removal and Installation
Main Valve Disassembly, Inspection and Assembly
-TILT CYLINDERS
Tilt Cylinder Specifications and Description
Checks and Adjustments
Tilt Cylinder Removal and Installation
Tilt Cylinder Overhaul
-UPRIGHTS
Upright Specifications and Descriptions
Troubleshooting
Upright Inspection
Carriage and Upright Roller Clearance Checks and Shim Adjustments
Upright Chain Inspection, Adjustment, and Installation
Fork and Carriage Removal and Installation
-COUNTERWEIGHT AND CHASSIS
Counterweight Specifications and Description
Counterweight Removal and Installation
Overhead Guard Removal and Installation
Floor Plate and Seat Deck Removal and Installation
Operator’s Seat Removal and Installation
-SPECIFICATIONS
Nameplate and Decals
General Specifications
Hydraulic Fitting Tightening Procedure
What you get
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