Factory Service Adjustment And High Performance Supplement For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups And Adjustments. So It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System.
Format: PDF
Language: English
Pages: 431
Number: SM548H (issued 1987)
Bookmarks: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Clark Forklift
ECS17-30
Contents
SAFETY AND OPERATIONAL CHECKS
RECOMMENDED PLANNED MAINTENANCE AND LUBRICATION SCHEDULE
SAFETY SIGNS AND SAFETY MESSAGES
USER SAFE MAINTENANCE PRACTICES
-PLANNED MAINTENANCE PROGRAM
Visual Inspection
Functional Tests
Test Drive The Truck
Air Cleaning
Critical Fastener Torque Checks
Lubrication, Fluids And Filters
-BATTERY REMOVAL & MAINTENANCE
Battery Removal And Handling
Battery Maintenance
-ACCELERATOR CONTROL
Accelerator Control Description
Accelerator Maintenance
Accelerator Control Removal
Accelerator Control Installation
-ELECTRIC MOTOR GENERAL MAINTENANCE
Electric Motor Maintenance General Procedures
Motor Cleanliness
Motor Insulation
Test For Motor Insulation
Brush And Commutator Inspection
-DRIVE MOTOR
Motor Description
Drive Motor Maintenance
Drive Motor Removal
Drive Motor Disassembly
Drive Motor Components Inspection
Drive Motor Assembly
Drive Motor Installation
-LIFT PUMP MOTOR
Lift Pump Motor Description
Lift Pump Motor Maintenance
Lift Pump Motor Removal
Lift Pump Motor Disassembly
Lift Pump Motor Inspection
Lift Pump Motor Assembly
Lift Pump Motor Installation
-STEER PUMP MOTOR
Steer Pump Motor
Description
Steer Pump Motor
Maintenance
Steer Pump Motor
Removal
Steer Pump Motor
Disassembly
Steer Pump Motor Inspection
Steer Pump Motor Assembly
Steer Pump Motor Installation
-EV-100S SEQUENCE OF OPERATION AND TROUBLESHOOTING
-CONTROL PANEL
Control Panel Description
Control Panel Maintenance
Control Panel Troubleshooting
Control Panel Removal
Control Panel Disassembly
Contactor Inspection
Control Panel Assembly
Control Panel Installation
-PUMP CONTROL PANEL
Control Panel Description
Control Panel Maintenance
Control Troubleshooting
Control Panel Removal
Control Panel Disassembly
Contactor Inspection
Control Panel Assembly
Control Panel Installation
-SUPPLEMENT
EV100 LXT Control Panel
Function Set-Up Procedures:
Ev100Lxt Control Panel
Checking Components
Replacement Of EV-100 Components
-DRIVE AXLE
General Description
Drive Axle Maintenance
Drive Axle Removal
Drive Axle Overhaul
Axle Installation
SM581 Supplement
-WHEELS AND TIRES
Drive & Steer Tire Specifications
Drive Tire Replacement
Steer Tire Replacement
-BRAKE BLEEDING PROCEDURE
-STEERING GEAR
Steering Gear Description
Steering System Relief Pressure Check
Gear Troubleshooting
Steering Gear Removal
Steering Gear Disassembly
Steering Gear Parts Inspection
Steering Gear Reassembly
Steering Gear Installation
-POWER STEERING SYSTEM, STEER AXLE
Power Steering System
Steering System Relief Pressure Check
Steer Axle Description
Steer Axle Removal
Steer Axle Overhaul
Steer Axle Installation
-POWER STEERING PUMP
General Description
Power Steering Pump Relief Pressure Check
Pump Troubleshooting
Pump Removal
Pump Disassembly
Pump Assembly
Pump Installation
-MAIN HYDRAULIC SYSTEM, LIFT PUMP
General Description
Hydraulic Fluid And Filter Change
Main Hydraulic Pump
Hydraulic Pump Troubleshooting
Pump Removal
Pump Disassembly
Pump Assembly
Pump Installation
-MAIN HYDRAULIC VALVE
General Description
Main Valve Relief Pressure Check & Adjustment
Main Valve Removal
Valve Disassembly
Main Valve Inspection
Main Valve Assembly
Main Valve Installation
-TILT CYLINDER
Tilt Cylinder Adjustment
Tilt Cylinder Removal
Tilt Cylinder Disassembly
Tilt Cylinder Inspection
Tilt Cylinder Assembly
Tilt Cylinder Installation
-UPRIGHT
Upright Maintenance
Upright Shim Inspection, Triple Stage
Carriage Shim Inspection Triple Stage
Carriage Shim Installation Triple Stage
[Z1 Triple Stage Shim Disassembly
[Z1 Triple Stage Shim Disassembly
Upright Triple Stage Reassembly
[Z1 Triple Stage Cylinder Troubleshooting
[Z1 Hydraulic Cylinder Repair Triple Stage
Upright Lift Chain Maintenance
Upright Shim Inspection Standard
Carriage Shim Inspection Standard
Carriage Shim Installation Standard
Upright Standard Shim Disassembly
Upright Standard Reassembly
Standard Type Cylinder Troubleshooting
Upright Cylinder Repair Standard
-COUNTERWEIGHT
Counterweight Maintenance
Counterweight Removal
Counterweight Installation
-MACHINE JACKING AND BLOCKING
Raising Drive Wheels
Blocking The Upright In Raised Position
Raising Rear Of Truck
Raising Entire Truck
Raising Truck With A Hoist
-TRUCK DATA PLATE AND DECALS
-SPECIFICATIONS
Lubricant Specifications
Critical Fastener Torque Specifications
Control Card Specifications (In Battery AMPS)
Current Draw
Ground Test
Contactors
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