Factory Service Manual For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 895
Number: SM520R (february 1991)
Bookmarks: Yes
Searchable: Yes
Hydraulic Diagrams: Yes
Model
Clark Forklift
GCS
GPS
Contents
-GENERAL INFORMATION
Safe Maintenance Practices
Safety Signs and Messages
General Precautions
Product Identification
-SPECIFICATIONS
Service Specifications
Product Specification Changes
-PLANNED MAINTENANCE
PM Schedules
Planned Maintenance Procedures PM Program
Machine Jacking and Blocking
-ENGINE
Engine Maintenance – Oil and Filter Change
Engine Troubleshooting Gasoline/LPG and Diesel
Engine Tune-Up Gasoline/LPG &n Diesel
Ignition Timing Procedures
Engine Valve Clearance Adjustment
Engine Compression Pressure Test – (Gasoline/LPG & Diesel)
Engine RPM, Vacuum & Stall Tests
Cooling System
Engine Air Cleaner
Engine Adjustments
Engine Removal
Engine Components GC(P)X, MB, MC Models – 4G54 [2.6L] Engine
Engine Components G(P)X-C, I Models – TM(D)27 [2.7L] Engine
Engine Components WC Models – D176GA [2.9L] Engine
-FUEL SYSTEM
Fuel Tank Installation – Gasoline/Diesel
Fuel Systems Maintenance
LPG Fuel System
Diesel Fuel Injection System TMD27 [2.7L] Diesel Engine
Carburetor Gasoline – 4654 [2.6L] Engine
Carburetor Overhaul Gasoline – TM27 [2.7L] Engine
Carburetor Overhaul Gasoline – D176GA [2.9L] Engine
LPG Carburetor IMPCO Model CA1 00 Carburetor Assemblies
LPG Carburetor IMPCO Model CA50 Carburetor Assembly
LPG Vaporizer-Regulator IMPCO Model J Converter
LPG Fuel Lock-Off Valve IMPCO Model VFF 30
-ELECTRICAL SYSTEM
Electrical System Wiring
Ignition System Troubleshooting
Ignition System Maintenance
Ignition System 4G54 [2.6L] Engine
Ignition System TM27 [2.7L] Engine
Ignition System D176GA [2.9L] Engine
Electronic Ignition Conversion Per-Lux/gnito@ for D176GA [2.9L] Engine
Alternator Maintenance
Alternator – Delco 103
Alternator – Motorola 9DB
Starting System Troubleshooting
Starter Motor Troubleshooting
Starter Maintenance – Delco WC Model, D176GA [2.9L] Engine
Starter Maintenance Direct-Drive (Type 1) – 4G54 f2.6L1 Engine
Starter Maintenance Reduction-Type (Type 2) – 4654 [2.6L] Engine
Starter Maintenance G( P)X-C, I Models, TM(D)27 [2.7L] Engine
-TRANSAXLE
Spiral Bevel And Hypoid Tooth Bearing Contact Chart
Transaxle Maintenance – Fluid and Filter Change
Transmission Troubleshooting
Transmission Pressure Checks
Transaxle Mounting Removal/Installation
Transaxle Overhaul General Procedures
TAI 8 Transaxle
HR500 Transaxle 11FHR510/511 l-Speed
HR600 Transaxles 11 FHR61 0/61 1/61 2 1 -Speed 11 FH R620/621 2-Speed
HR620 Transmission Overhaul 11 FHR620/621 2-speed Transaxle (*)
HR610 Transmission Overhaul 11FHR610/611/612 l-speed Transaxle
Drive Axle Overhaul HR600 Series Transaxles
Directional Control Linkage Transmission Shift Controls
-BRAKES
Service Brake & Inching Systems
Brake & Inching System Type 1 – Single Master Cylinder
Brake Bleeding Procedures Type 1 – Single Master Cylinder
Brake & Inching System
Brake Bleeding Type 2 – Dual Master Cylinders TA18 Transaxle
-STEERING SYSTEM
Power Steering Lines Installation MB, MC, WC, I Models -(Type 1/7A) Steer Axle
Steering System/Main Hydraulic Lines – HR500 & HR600 Transaxle
Power Steering Lines Installation G(P)X, G(P)X-C, MC, I Models -(Type 2) Steer Axle
Power Steering System Relief Pressure Setting
Steering Column and Valve (Steering Gear)
Steering Column Removal/Installation
Steering Valve Overhaul (Steering Control Unit)
Steer Axles
Steer Axle Wheel Bearing Maintenance
Steer Axle Removal/Installation
Steer Axle Overhaul Type 1)
Steering Cylinder Overhaul (Type 1 & IA, Style 7,2 & 3)
Steer Axle Overhaul (Type 1A)
Steering Cylinder Overhaul (Type IA, Style 4)
Steer Axle Overhaul (Type 2)
Steering Cylinder Overhaul (Type 2 Steer Axle)
-HYDRAULIC SYSTEM
Hydraulic System Schematic Diagram GC(P)X, GCS/GPS 17-30
Main Hydraulic System
Description and Operation
Parts Nomenclature Steering Priority Demand (Flow Control) Valve
Parts Nomenclature Main Hydraulic Lines G(P)X, G(P)X-C Models – TA18 Transaxle
Parts Nomenclature Main Hydraulic/Steering Lines G(P)X, G(P)X-C Models – TA18 Transaxle
Parts Nomenclature Main Hydraulic Lines MB, MC, WC, I Models – HR500,HR600Transaxle
Parts Nomenclature Main Hydraulic Lines MB, MC, WC, I Models – HR500, HR600 Transaxle
Parts Nomenclature Lift and Tilt Lines
Hydraulic Sump – Fluid and Filter Change
Hydraulic System Relief Pressure Check & Adjustment
Main Hydraulic Pump Removal/Installation
Main Hydraulic Pump Overhaul
Main Hydraulic Control Valve Removal/Installation
Main Hydraulic Valve Overhaul
Tilt Cylinder Maintenance
-WHEELS & TIRES
Cushion Tire Nomenclature
Pneumatic Tire Nomenclature
Pneumatic Tire Nomenclature
Cushion Tire and Wheel Maintenance
Pneumatic Tire and Wheel Maintenance
-COUNTERWEIGHT & CHASSIS
Counterweight Maintenance
Chassis Components
-UPRIGHTS
Upright Maintenance
High Visibility Standard Upright (HIVIS Std)
Triple Stage Upright (TSU)
What you get
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