Factory Service Manual For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 528
Number: SM714 Revision 1 (february 2004)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Clark Forklift
OP15X

Contents

STANDARD CODES
WARNING SYMBOLS
WARNING LEVELS
PROHIBITORY SYMBOLS
ORDINANCE SYMBOLS
-SAFETY
General Safety
Battery Safety
Static Discharge Precautions
Welding Safety
Introduction, Service Manual
Machine Information
-GENERAL PRODUCT INFORMATION
Truck Presentation
Main Components
-INCH (SAE) AND METRIC FASTENERS
Introduction
Nomenclature, Threads
Strength Identification
Conversion of Metric and English Units
TECHNICAL SERVICE DATA
ORDERING SPARE PARTS
PLANNED MAINTENANCE
-INTRODUCTION, MAINTENANCE
Jacking Truck Off The Floor
Lubricants
-SERVICE SCHEDULE
Planned Maintenance Schedule
Planned Maintenance Procedures
-LUBRICATION CHART
-OIL AND GREASE SPECIFICATIONS
Approved Oils and Grease
Grease Location Points
SERVICE INSTRUCTIONS
-CHASSIS
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-OPERATOR PLATFORM
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-BATTERY COMPARTMENT
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-OPERATOR CONTROLS
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-DECALS
Decal with Protective Sheet
Decal without Protective Sheet
-ELECTRIC MOTORS
Theory of Operation
Maintenance
Troubleshooting
Repair
Rebuild
-TRANSMISSION
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-ELECTRIC BRAKE
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-DRIVE WHEEL
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-LOAD WHEELS
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-STEERING UNIT
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-STEERING ARM / WHEEL / LEVER
Theory of Operation
Maintenance
Troubleshooting
-STEERING BEARING
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-ELECTRICAL FUNCTIONS
Theory of Operation
Maintenance
Troubleshooting
-ELECTRONIC COMPONENTS
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-BATTERY
Theory of Operation
Maintenance
-BATTERY CONNECTOR
Theory of Operation
Maintenance
-LIGHTS (OPTIONAL)
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-HORN AND TRAVEL ALARM
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-INSTRUMENT PANEL AND DISPLAYS
Theory of Operation
Maintenance
Troubleshooting
-START/STOP SWITCHES
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-MAST SWITCHES
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-STEER SWITCHES
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-FUSES
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-CONTACTOR PANEL
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-TRACTION POWER AMPLIFIER (TPA) [TRANSISTOR CONTROLLER]
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-HYDRAULIC SYSTEM
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-TWO STAGE MAST STAGING CYLINDER
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-THREE STAGE MAST STAGING CYLINDER
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-THREE STAGE MAST FREELIFT CYLINDER
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-MAST
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-PLATFORM
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-LIFTING GEAR (CROSSHEAD), THREE STAGE MAST
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-FORK ASSEMBLY
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-HANDSET, OLD
Operating Modes
Revert to Previous Settings
Handset Self Test
-HANDSET, NEW
Display Screen
Operation