Clark TM12 TM25 Service Manual And EV100 Supplement Forklift SM555

Factory Service Manual And EV100 Supplement For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 687
Number: SM555
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Clark Forklift
TM12
TM25

Contents

-PLANNED MAINTENANCE PROGRAM
Visual Inspection
Operational Checks/Test Drive
Air Cleaning
Critical Fastener Torque Checks
Chassis Components Maintenance / Inspection
Lubrication, Filters & Fluid Level Checks
Electrical Tests
PLANNED MAINTENANCE SCHEDULE
PLANNED MAINTENANCE AND LUBRICATION CHARTS
BATTERY REMOVAL
BATTERY MAINTENANCE
LIFT PUMP MOTOR MICROSWITCH ADJUSTMENT
SERVICE BRAKE MICROSWITCH ADJUSTMENT
PARKING BRAKE MICROSWITCH ADJUSTMENT
ACCELERATOR CONTROL
ELECTRICAL SYSTEM
ELECTRICAL MOTOR MAINTENANCE
DRIVE MOTOR BRUSH REPLACEMENT
STEER MOTOR BRUSH REPLACEMENT
STEER PUMP AND MOTOR ASSEMBLY REMOVAL
STEER PUMP MOTOR OVERHAUL
DRIVE MOTOR REMOVAL
DRIVE MOTOR OVERHAUL
LIFT PUMP AND MOTOR ASSEMBLY REMOVAL
LIFT PUMP MOTOR OVERHAUL
STEER AXLE TRUNNION MICROSWITCH ADJUSTMENT
-CONTROL PANEL
Control Panel Description
Control Panel Maintenance
Control Panel Troubleshooting
Control Panel Removal
Contactor Inspection
Control Panel Installation
-EV-100M SEQUENCE OF OPERATION AND TROUBLESHOOTING
Operation Sequence Drive Control
Checking Components
Recommended Test, Test Equipment And Procedures
Symptom Charts
-SUPPLEMENT
EV100LXT Control Panel
EV100LXT Control Panel-Status Codes
Checking Components
Replacement Of EV-100 Components
EV100-LXT Card Function Set-Up
DRIVE AXLE MAINTENANCE
DRIVE AXLE REMOVAL
DRIVE UNIT OVERHAUL
PNEUMATIC TIRE AND WHEEL MAINTENANCE
-BRAKE SYSTEM (CARLISLE BRAKE)
Brake Specifications
Brake System Bleeding
Brake Pedal Removal, Replacement, And Adjustment
Brake Removal And Replacement
Parking Brake Removal, Replacement, And Adjustment
Brake Overhaul
BRAKE BLEEDING PROCEDURE
PARKING BRAKE ADJUSTMENT
SERVICE BRAKE CALIPER ASSEMBLY REMOVAL
SERVICE AND PARKING BRAKE, BRAKE CALIPER ASSEMBLY OVERHAUL
BRAKE MASTER CYLINDER REMOVAL
MASTER CYLINDER OVERHAUL
PYLON RELEASE LEVER ADJUSTMENT
POWER STEERING CONTROL UNIT REMOVAL
STEERING GEAR
STEER AXLE TRUNNION BEARINGS CHECK AND ADJUSTMENT
STEER WHEEL BEARING MAINTENANCE
POWER STEERING SYSTEM RELIEF PRESSURE CHECK
STEER CYLINDER LINKAGE CHECK AND ADJUSTMENT
STEER AXLE, STEERING LINKAGE, AND STEER AXLE TRUNNION OVERHAUL
STEERING CYLINDER REMOVAL
POWER STEERING CYLINDER OVERHAUL
POWER STEERING PUMP REMOVAL
POWER STEERING PUMP OVERHAUL
HYDRAULIC SYSTEM FLUID AND FILTER CHANGE
LIFT PUMP REMOVAL
LIFT PUMP OVERHAUL
HYDRAULIC SYSTEM RELIEF PRESSURE CHECK AND ADJUSTMENT
MAIN HYDRAULIC VALVE REMOVAL
MAIN HYDRAULIC VALVE OVERHAUL
HYDRAULIC SYSTEM SCHEMATIC DIAGRAM
TILT CYLINDER ADJUSTMENT
TILT CYLINDER DRIFT TEST
TILT CYLINDER REMOVAL
TILT CYLINDER OVERHAUL
UPRIGHT LIFT CHAIN CHECK AND ADJUSTMENT PROCEDURE
UPRIGHT DOWNDRIFT TEST
FORK MAINTENANCE
LIFT CHAIN MAINTENANCE
UPRIGHT REMOVAL
COUNTERWEIGHT REMOVAL
FRONT BATTERY PLATE ADJUSTMENT
MACHINE JACKING AND BLOCKING
OVERHEAD GUARD REMOVAL
HOOD REMOVAL
TRUCK DATA PLATES AND DECALS
SUGGESTED EQUIPMENT FOR ELECTRIC TRUCK PM
FIRE EXTINGUISHER RECOMMENDATIONS
LUBRICANT SPECIFICATIONS AND RECOMMENDATIONS
TRUCK DATA AND SPECIFICATIONS
MEASURING VOLTAGES WITH THE VOLT-OHM METER (V-O-M )
MEASURING RESISTANCE WITH THE VOLT-OHM METER (V-O-M )

What you get

You will receive PDF file with high-quality manual on your email immediately after the payment.