Cummins C Series Troubleshooting And Repair Manual Engine 3666003-01

$19.95

Factory Troubleshooting And Repair Manual For Cummins Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 564
Number: 3666003-01 (december 1993)
Bookmarks: Yes

Model

Cummins Engine
C Series

Contents

DEFINITION
GENERAL SAFETY INSTRUCTIONS
GENERAL CLEANING INSTRUCTIONS
GENERAL REPAIR INSTRUCTIONS
ENGINE IDENTIFICATION
TROUBLESHOOTING LOGIC
-COOLING SYSTEMS
Belt Tensioner – Replacement
Cooling System – Diagnosing Malfunctions
Cooling System – Flow Diagrams
Cooling System – General Information
Cooling System – Maintenance
Cooling System – Service Tools
Cooling System – Specifications
Drive Belt – Replacement
Fan Hub – Replacement
Fan Pulley – Replacement
Thermostat – Replacement
Water Pump – Replacement
-LUBRICATION OIL SYSTEM
Internal Engine Damage – Checking
Lubricating Oil Cooler Element and Gasket – Replacement
Lubricating Oil Dipstick – Calibration
Lubricating Oil Dipstick Tube – Replacement
Lubricating Oil Filter – Changing
Lubricating Oil Leaks (External) – Checking
Lubricating Oil Level – Checking
Lubricating Oil Pan – Draining
Lubricating Oil Pan – Filling
Lubricating Oil Pan, Suction Tube and Gasket – Replacement
Lubricating Oil Pressure Regulator, Valve and Spring – Replacement
Lubricating Oil Pump – Replacement
Lubricating Oil System – Diagnosing Malfunctions
Lubricating Oil System – Flow Diagram
Lubricating Oil System – General Information
Lubricating Oil System – Service Tools
Lubricating Oil System – Specifications
Lubricating Oil Temperature Thermostat – Replacement
-COMBUSTION AIR SYSTEM
Aftercooler and Gasket – Replacement
Air Crossover Tube – Replacement
Air Intake Heater Description and Operation
Air System Flow – Diagrams
Charge Air Cooler
Charge Air Cooler (CAC) – Troubleshooting
Combustion Air System – Diagnosing Malfunctions
Combustion Air System – Service Tools
Combustion Air System Flow – General Information
Exhaust Manifold and Gaskets – Replacement
Flame Start System – Checking
Intake Air and Exhaust System Specifications
Intake Manifold Cover and Gasket – Replacement
Turbocharger – Replacement
Turbocharger Boost Pressure Specifications
Turbocharger Wastegate Actuator – Calibration
Turbocharger Wastegate Actuator – Functional Checking
Turbocharger Wastegate Actuator – Replacement
Turbocharger Wastegate Actuator – Visual Inspection
-COMPRESSED AIR SYSTEM
Air Compressor Carbon Buildup – Checking
Air Compressor – Replacement
Air Compressor Gasket Leaks – Checking
Air Governor – Checking
Air Governor and Compressor Unloader Valve – Checking
Compressed Air System Flow Diagrams
Compressed Air System General
Compressed Air System Specifications
-FUEL SYSTEM
AFC Tube – Replacement
Fuel Drain Manifold – Replacement
Fuel Filter Head Adapter – Replacement
Fuel Injection Pump – Replacement
Fuel Return Overflow Valve – Replacement
Fuel Shutoff Solenoid – Replacement
Fuel System – Service Tools
Fuel System Components and Flow
Fuel System Diagnosing – Malfunctions
Fuel System Specifications
Fuel Transfer Pump – Replacement/Rebuild
High Pressure Fuel Lines – Replacement
Idle Speed – Adjustment
Injector – Replacement
Inline Fuel Injection Pump Spill-Port Timing
Low Pressure Fuel Line – Replacement
-ELECTRICAL SYSTEM
Alternator – Replacement
Coolant Temperature Sensor – Replacement
Electrical System – Diagnosing Malfunctions
Electrical System – Service Tools
Electrical System Description and Operation
Electrical System Specifications
Engine Block and Coolant Heater (750 and 500 Watts) – Replacement
Lubricating Oil Pan Heater – Replacement
Lubricating Oil Pressure Switch – Replacement
Starting Motor – Replacement
-BASE ENGINE COMPONENTS
Base Engine Components – General Information
Base Engine Components – Service Tools
Camshaft – Replacement
Camshaft Gear – Replacement
Connecting Rod Bearings – Replacement
Connecting Rods – Replacement
Crankcase Breather Tube – Replacement
Crankshaft Gear – Replacement
Cup Plug – Replacement
Cylinder Head – Pressure Test
Cylinder Head – Replacement
Cylinder Liners – Replacement
Engine Compression – Checking
Engine Dataplate – Replacement
Flywheel – Replacement
Flywheel Housing – Replacement
Flywheel Ring Gear – Replacement
Gear Cover – Replacement
Gear Housing – Replacement
Main and Thrust Bearings – Replacement
Pipe Plug – Replacement
Pistons and Rings – Replacement
Push Rod – Replacement
Rocker Lever – Replacement
Rocker Lever Diagnosing – Malfunctions
Seal, Front Crankshaft – Replacement
Seal, Rear Crankshaft – Replacement
Timing Pin Assembly – Installation
Valve Cover – Replacement
Valve Lash – Adjustment
Valve Tappet – Replacement
Vibration Damper – Replacement
Wear Sleeve, Front Crankshaft – Replacement
Wear Sleeve, Rear Crankshaft Seal – Replacement
-ENGINE TESTING
Blowby Measurement
Chassis Dynamometer – General Engine Test Procedures
Chassis Dynamometer – Operation
Engine Run-In Procedure – (Chassis Dynamometer)
Engine Run-In Procedure “In-Chassis”
Engine Testing – General Information
Engine Testing – Service Tools
Engine Test General Specifications
-ENGINE REMOVAL AND INSTALLATION
Engine – Installation
Engine – Removal
Engine Mount – Inspection
Engine Removal and Installation General Information
ENGINE COMPONENT SPECIFICATIONS
SERVICE LITERATURE
COMPONENT MANUFACTURERS