Factory Troubleshooting And Repair Manual For Cummins Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 739
Number: 3666193-01 (february 1999)
Model
Cummins Engine
ISB
QSB5.9
Contents
-INTRODUCTION
About the Manual
Acronyms and Abbreviations
General Cleaning Instructions
General Repair Instructions
General Safety Instructions
How to Use the Manual
Illustrations
Symbols
-ENGINE IDENTIFICATION
Engine Diagrams
Engine Identification
Specifications
-TROUBLESHOOTING SYMPTOMS
Troubleshooting Procedures and Techniques
Troubleshooting Symptoms Charts
-COMPLETE ENGINE
Complete Engine – General Information
Engine Installation
Engine Mounting Belts
Engine Painting
Engine Removal
Service Tools
-CYLINDER BLOCK
Bearings
Camshaft
Camshaft Bushings
Camshaft Gear (Camshaft Removed)
Connecting Rod
Crankshaft
Crankshaft Gear, Front (Crankshaft Installed)
Crankshaft Gear, Front (Crankshaft Removed)
Crankshaft Seal, Front
Crankshaft Seal, Rear
Crankshaft Speed Indicator Ring
Crankshaft Wear Sleeve, Front
Crankshaft Wear Sleeve, Rear
Cylinder Block
Gear Cover, Front
Gear Housing, Front
Piston
Piston and Connecting Rod Assembly
Piston Rings
Service Tools
Vibration Damper
Vibration Damper, Rubber
-CYLINDER HEAD
Crosshead
Cylinder Head
Cylinder Head Gasket
Injector Protrusion
Service Tools
Valve, Cylinder Head
Valve Guide, Cylinder Head
Valve Guide Seal, Cylinder Head
-ROCKER LEVERS
Crankcase Breather Tube
Overhead Set
Rocker Lever
Rocker Lever Cover
-CAM FOLLOWERS/TAPPETS
Push Rods or Tubes
Service Tools
Tappet
-FUEL SYSTEM
Engine Fuel Heater, Electric
Flow Diagram, Fuel System
Fuel Consumption
Fuel Flow
Fuel Injection Pump, Rotary
Fuel Lift Pump
Fuel Pump Support Bracket
Fuel System – General Information
Service Tools
Specifications
Stall Speed Checklist
Stall Speed Test
-INJECTORS AND FUEL LINES
Air In Fuel
Fuel Connector (Head Mounted)
Fuel Drain Line Restriction
Fuel Drain Lines
Fuel Filter (Canister Type)
Fuel Filter Head Bracket
Fuel Filter (Spin-On Type)
Fuel Inlet Restriction
Fuel Return Overflow Valve
Fuel Supply Lines
Injector
Injector Supply Lines (High Pressure)
Injectors and Fuel Lines – General Information
Service Tools
-LUBRICATING OIL SYSTEM
Engine Oil Heater
Flow Diagram, Lubricating Oil System
Lubricating Oil and Filters
Lubricating Oil Cooler
Lubricating Oil Dipstick
Lubricating Oil Dipstick Tube
Lubricating Oil Filter (Spin-On)
Lubricating Oil Pan
Lubricating Oil Pressure Regulator (Main Rifle)
Lubricating Oil Pressure Sensor, OEM
Lubricating Oil Pump
Lubricating Oil Suction Tube (Block-Mounted)
Lubricating Oil System – General Information
Service Tools
Specifications
-COOLING SYSTEM
Coolant Heater
Coolant Temperature Gauge
Coolant Thermostat
Cooling System
Cooling System Diagnostics
Drive Belt, Cooling Fan
Fan Clutch, On-Off
Fan, Cooling
Fan Hub, Belt Driven
Fan Shroud Assembly
Fan Spacer and Pulley
Flow Diagram, Cooling System
Radiator
Radiator Hoses
Radiator Pressure Cap
Radiator Shutter Assembly
Service Tools
Specifications
Water Pump
-DRIVE UNITS
Hydraulic Pump Drive
Hydraulic Pump Drive Gear and Shaft
-AIR INTAKE SYSTEM
Air Crossover
Air Inlet Connection
Air Intake Manifold
Air Intake Restriction
Air Intake System – General Information
Air Leaks, Air Intake and Exhaust Systems
Boost Pressure
Charge Air Cooler (CAC)
Cold Starting Aid
Flow Diagram, Air Intake System
Service Tools
Specifications
Turbocharger
-EXHAUST SYSTEM
Exhaust Manifold, Dry
Exhaust Restriction
Flow Diagram, Exhaust System
Service Tools
Specifications
-COMPRESSED AIR SYSTEM
Air Compressor
Air Governor
Air Leaks
Compressed Air System
Flow Diagram, Compressed Air System
Service Tools
-ELECTRICAL EQUIPMENT
Alternator
Batteries
Belt Tensioner, Automatic
Charging System Indicator
Electrical Equipment – General Information
Service Tools
Starter
-ENGINE TESTING
Engine Run-In
Engine Testing
Service Tools
-MOUNTING ADAPTATIONS
Engine Support Bracket
Flywheel
Service Tools
-MISCELLANEOUS
Cup Plug
Pipe Plug
Service Tools
Straight Thread Plug
-VEHICLE BRAKING
Engine Exhaust Brake
SERVICE LITERATURE
COMPONENT MANUFACTURERS
SPECIFICATIONS
INDEX
What you get
You will receive PDF file with high-quality manual on your email immediately after the payment.
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