Cummins M11 Series Shop Manual Engine 3666075

$9.95

Factory Shop Manual For Cummins Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 585
Number: 3666075-00 (november 1944)
Bookmarks: Yes

Model

Cummins Engine
M11 Series

Contents

-INTRODUCTION
About The Manual
Definition Of Terms
General Cleaning Instructions
General Repair Instructions
General Safety Instructions
How to Use The Manual
Illustrations
Symbols
-ENGINE IDENTIFICATION
Engine Diagrams
Engine Identification
Engine Specifications
-ENGINE DISASSEMBLY AND ASSEMBLY
Engine Assembly
Engine Disassembly
Engine Disassembly And Assembly – General Information
Service Tools – Disassembly And Assembly
-CYLINDER BLOCK
Camshaft – Cleaning And Inspection For Reuse
Camshaft – Magnetic Crack Inspection
Camshaft Bushing – Replacement
Camshaft Gear – Replacement
Camshaft Or Idler Gear – Magnetic Crack Inspection
Connecting Rod – Bend And Twist Inspection
Connecting Rod – Cleaning And Inspection For Reuse
Connecting Rod – Magnetic Crack Inspection
Connecting Rod Bearings – Cleaning And Inspection For Reuse
Crankshaft – Cleaning And Inspections For Reuse
Crankshaft Gear – Replacement
Crankshaft Magnetic Crack Inspection
Crankshaft Pulley – Cleaning And Inspection For Reuse
Cylinder Block – Exploded View
Cylinder Block – General Information
Cylinder Block – Inspection For Reuse
Cylinder Block
Cylinder Liner – Cleaning And Inspection For Reuse
Dipstick Tube Bracket – Cleaning And Inspection For Reuse
Gear Cover – Cleaning And Inspection For Reuse
Gear Housing – Cleaning And Inspection For Reuse
Hand Hole Cover – Cleaning And Inspection For Reuse
Idler Gear Assembly – Cleaning And Inspection For Reuse
Main Bearings – Cleaning And Inspection For Reuse
Piston – Cleaning And Inspection For Reuse
Service Tools – Cylinder Block
Vibration Damper (Viscous) – Cleaning And Inspection For Reuse
-CYLINDER HEAD
Cylinder Head – Cleaning And Inspection For Reuse
Cylinder Head – Exploded View
Cylinder Head – General Information
Cylinder Head – Pressure Test For Reuse
Cylinder Head-Rebuild
Cylinder Head – Vacuum Test Valve Seating
Cylinder Head – Valve Grinding
Cylinder Head Injector Sleeve – Replacement
Cylinder Head Oversize Valve Seat Insert – Installation
Cylinder Head Valve Guide – Replacement
Cylinder Head Valve Seat Insert – Replacement
Cylinder Head Valves – Magnetic Crack Inspection
Service Tools – Cylinder Head
Valve Crosshead – Cleaning And Inspection For Reuse
Valve Crosshead – Magnetic Crack Inspection
-ROCKER LEVERS
Crankcase Breather (Internal) – Cleaning And Inspection
Rocker Housing And Cover (Automotive) – Exploded View
Rocker Lever – Magnetic Crack Inspection
Rocker Lever Assembly – Cleaning And Inspection For Reuse
Rocker Lever Assembly – Rebuild
Rocker Lever Bushing – Replacement
Rocker Lever Cover – Cleaning And Inspection For Reuse
Rocker Lever Housing – Cleaning And Inspection For Reuse
Rocker Levers – Exploded View
Rocker Levers – General Information
Service Tools – Rocker Levers
-CAM FOLLOWERS
Cam Follower Assembly – Cleaning And Inspection For Reuse
Cam Follower Assembly – Exploded View
Cam Follower Assembly – General Information
Cam Follower Assembly – Rebuild
Cam Follower Lever – Magnetic Crack Inspection (Roller Removed)
Cam Follower Lever – Roller Replacement
Cam Follower Lever Socket – Replacement (Roller Removed)
Push Rods And Tubes – Cleaning And Inspection For Reuse
Service Tools – Cam Follower Assembly
-FUEL SYSTEM
Fuel Pump – Cleaning And Inspection For Reuse
Fuel Pump – General Information
Fuel Pump – Rebuild
-INJECTORS AND FUEL LINES
Fuel Tubes, Fittings And Mounting Parts – Cleaning And Inspection For Reuse
Injector – Celect – Exploded View
Injectors – Calibration
Injectors – Cleaning And Inspection For Reuse
Injectors – General Information
Injectors – Rebuild
-LUBRICATING OIL SYSTEM
Lubricating Oil Cooler – Cleaning And Inspection For Reuse
Lubricating Oil Dipstick – Calibration
Lubricating Oil Dipstick And Dipstick Tube – Cleaning And Inspection For Reuse
Lubricating Oil Filter Head – Cleaning And Inspection For Reuse
Lubricating Oil Filter Head – Rebuild
Lubricating Oil Pan – Cleaning And Inspection For Reuse
Lubricating Oil Pan Transfer Tube – Cleaning And Inspection For Reuse
Lubricating Oil Pump – Cleaning And Inspection For Reuse
Lubricating Oil Pump – Rebuild
Lubricating Oil System – Exploded View
Lubricating Oil System – General Information
Service Tools – Lubricating Oil System
-COOLING SYSTEM
Fan Hub – Cleaning And Inspection For Reuse
Fan Hub – Exploded View
Fan Hub And Fan Idler Pulley – General Information
Fan Hub (Belt Driven) – Rebuild
Fan Idler Pulley – Cleaning And Inspection For Reuse
Fan Idler Pulley – Rebuild
Fan Idler Pulley And Bracket – Exploded View
Heater Housing, Thermostat Support And Water Header Cover – Cleaning And Inspection
Service Tools – Cooling System
Thermostat – Operating Temperature Inspection
Thermostat Housing Assembly – Rebuild
Water Filter Head Assembly – Cleaning And Inspection For Reuse
Water Filter Head Assembly – Rebuild
Water Pump – Cleaning And Inspection For Reuse
Water Pump – Rebuild
Water Pump Assembly – Exploded View
Water Pump Assembly – General Information
-DRIVE UNITS
Accessory Drive Pulley – Cleaning And Inspection For Reuse
Drive Units – General Information
Fuel Pump And Compressor Drive – Cleaning Inspection For Reuse
Fuel Pump And Compressor Drive – Exploded View
Fuel Pump And Compressor Drive – Rebuild
Hydraulic Pump Drive – Cleaning And Inspection For Reuse
Hydraulic Pump Drive – Exploded View
Hydraulic Pump Drive – Rebuild
Service Tools – Drive Units
-AIR INTAKE SYSTEM
Air Intake System – General Information
Cac Air Intake System Exploded View
Intake Manifold – Cleaning And Inspection For Reuse
Service Tools – Air Intake System
Turbocharger – Cleaning And Inspection For Reuse
-EXHAUST SYSTEM
Exhaust Manifold – Cleaning Inspection For Reuse
Exhaust System – Exploded View
Exhaust System – General Information
-AIR EQUIPMENT
Air Compressor – Cleaning And Inspection For Reuse
Air Equipment – General Information
Compressed Air Systems Flow Diagrams
-ELECTRICAL EQUIPMENT
Alternator Adjusting Link – Cleaning And Inspection For Reuse
Alternator Bracket – Cleaning And Inspection For Reuse
Alternator Bracket (Bus Applications) – Cleaning And Inspection For Reuse
Automatic Belt Tensioner Bracket (Bus Applications) – Cleaning And Inspection For Reuse
Automatic Belt Tensioner (Bus Applications) – Cleaning And Inspection For Reuse
Electrical Equipment – General Information
Starting Motor – Cleaning And Inspection For Reuse
Wiring Diagrams
-ENGINE TESTING
Chassis Dynamometer
Dynamometer Worksheet
Engine Dynamometer – Install Engine
Engine Painting
Engine Run-In Procedure -Chassis Dynamometer
Engine Run-In Procedure – Engine Dynamometer
Engine Run-In Procedure – Without Dynamometer
Engine Storage – Long Term
Engine Storage – Short Term
Engine Testing – General Information
Engine Testing – Specifications
Service Tools – Engine Testing
-INSTRUMENTS AND CONTROLS
Instruments And Controls – General Information
-MOUNTING ADAPTATIONS
Flywheel – Cleaning And Inspection For Reuse
Flywheel Housing – Cleaning And Inspection For Reuse
Flywheel Ring Gear – Replacement
Front Engine Support – Cleaning And Inspections
Mounting Adaptations – Exploded View
Mounting Adaptations – General Information
Rear Engine Power Takeoff – Exploded View
Rear Engine Power Takeoff (Repto) Rebuilding
Service Tools – Mounting Adaptations
-SPECIFICATIONS
Capscrew Markings And Torque Values
Component Specifications And Torque Values
Drive Belt Tension
Injections Timing Codes
Newton-Meter to Foot-Pound Conversation Chart
Pipe Plug Torque Values
Specifications – General Information
Tap-Drill Chart – U.S. Customary & Metric
Weight And Measures – Conversion Factors
-VEHICLE BRAKING
Vehicle Braking – General Information
-SERVICE LITERATURE
Additional Service Literature
Service Literature Ordering Location
COMPONENT MANUFACTURERS: NAMES AND ADDRESSES