Factory Troubleshooting And Repair For Cummins Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 926
Number: 3666139-00 (february 1996)
Bookmarks: Yes
Model
Cummins Engine
M11 Series
STC
CELECT
CELECT Plus
Contents
-INTRODUCTION
About This Manual
Acronyms And Abbreviations
General Cleaning Instructions
General Repair Instructions
General Safety Instructions
How to Use The Manual
Illustrations
Symbols
-ENGINE IDENTIFICATION
Engine Diagrams
Engine Identification
Specifications
-TROUBLESHOOTING SYMPTOMS
Procedures And Techniques
Troubleshooting Symptoms Charts
-COMPLETE ENGINE
Complete Engine – General Information
Engine Installation
Engine Removal
Service Tools
-CYLINDER BLOCK
Accessory Drive Seal
Alternator Drive Seal
Bearings, Connecting Rod
Bearings, Main
Bearings, Thrust
Camshaft
Camshaft Bushings
Camshaft End Clearance
Camshaft Gear (Camshaft Installed)
Camshaft Gear (Camshaft Removed)
Connecting Rod
Crankshaft
Crankshaft Gear, Front (Crankshaft Installed)
Crankshaft Pulley
Crankshaft Seal, Front
Crankshaft Seal, Rear
Cylinder Block And Liner Seats
Cylinder Liner
Cylinder Liner Protrusion
Gear Cover, Front
Gear Housing, Front
Idler Gear, Camshaft
Idler Gear, Hydraulic Pump
Idler Gear, Water Pump
Piston
Piston And Connecting Rod Assembly
Piston Cooling Nozzle
Piston Rings
Service Tools
Vibration Damper
Water Header Plate, Cylinder Block
-CYLINDER HEAD
Cylinder Head
Service Tools
-ROCKER LEVERS
Crankcase Breather (Internal)
Overhead Set
Rocker Lever Assembly
Rocker Lever Cover
Rocker Lever Housing
Service Tools
-CAM FOLLOWERS/TAPPETS
Cam Follower Assembly
Push Rods Or Tubes
Service Tools
-FUEL SYSTEM
Flow Diagram, Fuel System
Fuel Consumption
Fuel Flow
Fuel Pump
Fuel Pump Gear Pump Check Valve
Fuel Pump High Idle Speed (Vs Governor)
Fuel Pump Idle Speed
Fuel Pump Pressure Regulator
Fuel Pump Pulsation Damper
Fuel Pump Throttle Lever
Fuel Pump Throttle Linkage
Fuel Pump Vs Throttle Shaft Housing
Fuel Shutoff Valve (Fsov)
Fuel System – General Information
Service Tools
Specifications
Stall Speed Check List
Stall Speed Test
VS Governor Adjusting Screw Sealing Washers
VS Governor Idle Spring
-INJECTORS AND FUEL LINES
AFC No Air Check
Air In Fuel
Cylinder Misfires Or Smokes
ECM Cooling Plate
Fuel Drain Line Restriction
Fuel Filter (Spin-On Type)
Fuel Inlet Restriction
Fuel Supply Lines
Injector
Injectors And Fuel Lines – General Information
Service Tools
Static Injection Timing
STC Oil Control Valve (Mechanical)
STC Oil Delivery System Blockage
STC Oil Delivery System Diagnostics
-LUBRICATING OIL SYSTEM
Flow Diagram, Lubricating Oil System
Lubricating Oil And Filters
Lubricating Oil Contamination
Lubricating Oil Cooler
Lubricating Oil Dipstick
Lubricating Oil Dipstick Housing
Lubricating Oil Filter (Canister-Type)
Lubricating Oil Filter Head
Lubricating Oil Filter (Spin On)
Lubricating Oil High Pressure Relief Valve
Lubricating Oil Leaks
Lubricating Oil Pan
Lubricating Oil Pressure Gauge
Lubricating Oil Pressure Regulator (Main Rifle)
Lubricating Oil Pump
Lubricating Oil System
Lubricating Oil System – General Information
Lubricating Oil Temperature Gauge
Lubricating Oil Thermostat
Lubricating Oil Transfer Tube
Lubricating Oil Viscosity Sensor
Service Tools
Specifications
-COOLING SYSTEM
Coolant Filter
Coolant Filter Head
Coolant Heater Housing
Coolant Temperature Gauge
Coolant Thermostat
Coolant Thermostat Housing Support
Coolant Thermostat Seal
Coolant Vent Lines
Cooling System
Cooling System – Air Or Combustion Gas Test
Cooling System – General Information
Cooling System Diagnostics
Cooling System Precharge
Drive Belt, Cooling Fan
Fan Clutch, Air-Disengaged
Fan Clutch, Air-Engaged
Fan Clutch, Electric
Fan Clutch, On-Off
Fan Clutch, Viscous
Fan, Cooling
Fan Drive Idler Pulley Assembly
Fan Hub, Belt Driven
Fan Shroud Assembly
Fan Spacer And Pulley
Flow Diagram, Cooling System
Radiator
Radiator Hoses
Radiator Pressure Cap
Radiator Shutter Assembly
Service Tools
Specifications
Torque Converter Cooler
Water Pump
Wiring Harness, Cummins Electric Fan Clutch
-DRIVE UNITS
Accessory Drive
Accessory Drive Pulley
Alternator Drive Pulley
Hydraulic Pump Drive
Service Tools
-AIR INTAKE SYSTEM
Aftercooler
Air Intake Manifold
Air Intake Restriction
Air Intake System – General Information
Air Leaks, Air Intake And Exhaust Systems
Charge Air Cooler (CAC)
Flow Diagram, Air Intake System
Service Tools
Specifications
Turbocharger
Turbocharger Axial Clearance
Turbocharger Blade Damage
Turbocharger Compressor Seal Leaks
Turbocharger Radial Bearing Clearance
Turbocharger Turbine Seal Leaks
-EXHAUST SYSTEM
Exhaust Manifold, Dry
Exhaust Restriction
Flow Diagram. Exhaust System
Specifications
-COMPRESSED AIR SYSTEM
Air Compressor
Air Compressor Carbon Buildup
Air Compressor Cylinder Head (Holset QE Models)
Air Compressor Cylinder Head (Holset SS And E-Type Models)
Air Compressor Cylinder Head (Holset ST Models)
Air Compressor Pin Bore Wear
Air Compressor Unloader And Valve Assembly
Air Governer (Air Compressor Pumps Continuously)
Air Governor (Air Compressor Will Not Pump)
Air Leaks. Compressed Air System
Compressed Air System – General Information
Service Tools
Specifications
-ELECTRICAL EQUIPMENT
Alternator
Batteries
Battery Cables And Connections
Drive Belt, Alternator
Electrical Equipment – General Information
Service Tools
Specifications
Starter Magnetic Switch
Starter Solenoid
Starter Switch
Starting Motor
-ENGINE TESTING
Dynamometer Worksheet
Engine Run-In (Chassis Dynamometer)
Engine Run-In (Engine Dynamometer)
Engine Run-In (Without Dynamometer)
Engine Testing – General Information
Engine Testing (Chassis Dynamometer)
Engine Testing (Engine Dynamometer)
Engine Testing (Portable Dynamometer Or Load Bank)
Service Tools
Specifications
-MOUNTING ADAPTATIONS
Engine Lifting Brackets
Engine Support Bracket, Front
Flywheel
Flywheel Housing
Flywheel Housing, Repto
Flywheel Ring Gear
Service Tools
-MISCELLANEOUS HARDWARE
Cup Plug
Pipe Plug
Straight Thread Plug
-VEHICLE BRAKING
Engine Brake
-SERVICE LITERATURE
Additional Service Literature
Literature Order Form
Service Literature Ordering Location
-COMPONENT MANUFACTURERS
Component Manufacturers Addresses
SPECIFICATIONS
What you get
You will receive PDF file with high-quality manual on your email immediately after the payment.
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