Factory Service Manual For Cummins Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 1808
Number: 4021592 (issued 2015)
Wiring Diagrams: Yes
Model
Cummins Engine
QSK19
QSK19 СМ850 MCRS
QSK19 CM2150 MCRS
Contents
-INTRODUCTION
About the Manual
Acronyms and Abbreviations
General Cleaning Instructions
General Repair Instructions
General Safety Instructions
How to Use the Manual
Illustrations
Symbols
-ENGINE AND SYSTEM IDENTIFICATION
Cummins Service Engine Model Product Identification
Engine Diagrams
Engine Identification
-FAMILIARIZATION
Air Intake System – Overview
Cam Followers/Tappets – Overview
Complete Engine – Overview
Compressed Air System – Overview
Cooling System – Overview
Cylinder Block – Overview
Cylinder Head – Overview
Drive Units – Overview
Electrical Equipment – Overview
Engine Testing – Overview
Exhaust System – Overview
Flow Diagram, Air Intake System
Flow Diagram, Compressed Air System
Flow Diagram, Cooling System
Flow Diagram, Exhaust System
Flow Diagram, Fuel System
Flow Diagram, Lubricating Oil System
Fuel System – Overview
Lubricating Oil System – Overview
Mounting Adaptations – Overview
Rocker Levers – Overview
-TROUBLESHOOTING SYMPTOMS
Troubleshooting Procedures and Techniques
Troubleshooting Symptoms Charts
-TROUBLESHOOTING SYMPTOMS (NEW FORMAT)
ECM – No Communication Troubleshooting Tree
Vibration Excessive
-ENGINE DISASSEMBLY
Accessory Drive
Accessory Drive Seal
Aftercooler Assembly
Air Compressor
Air Intake Manifold
Rail Applications
Bearings, Main
Bearings, Thrust
Cam Follower Assembly
Camshaft
Camshaft Cover Plate
Charging System Alternator
Drive Belt, Alternator
Alternator Drive Pulley
Charging System Alternator Drive Seal
Coolant Filter
Coolant Thermostat Housing Support
Crankshaft
Crankshaft Seal, Front
Crankshaft Seal, Rear
Cylinder Head
Cylinder Liner
Drive Belt, Cooling Fan
Engine Control Module
Engine Oil Pressure Sensor
Engine Speed Sensor (ESS)
Engine Support Bracket, Front
Engine Wiring Harness
Exhaust Manifold, Dry
Exhaust Manifold, Wet
Expansion Tank
Fan Drive Idler Arm Assembly
Fan Hub, Belt Driven
Flywheel
Flywheel Housing
Fuel Control Valve Body Assembly
Fuel Filter (Spin-On Type)
Fuel Filter, Remote Mounted
Fuel Manifold (Supply)
Fuel Pump
Fuel Supply Lines
Gear Cover Spacer Plate
Gear Cover, Front
Idler Gear, Camshaft
Idler Gear, Water Pump
Injector
Lubricating Oil Cooler Cover
Lubricating Oil Cooler Element
Lubricating Oil Cooler Housing
Lubricating Oil Dipstick Tube
Lubricating Oil Filter (Spin-On)
Lubricating Oil Filter Head
Lubricating Oil Pan
Lubricating Oil Pan Adapter
Lubricating Oil Pump
OEM Interface Harness
OEM Wiring Harness
Oil Transfer Connection
Piston and Connecting Rod Assembly
Piston Cooling Nozzle
Push Rods or Tubes
Rear Gear Drive (Lower Assembly)
Rear Gear Drive (Upper Assembly)
Rocker Lever Assembly
Rocker Lever Cover
Rocker Lever Housing
Sea Water Pump
Service Tools
Starting Motor
Turbocharger
Turbocharger Heat Shield
Marine Applications
Turbocharger, Water-Cooled
Vibration Damper, Viscous
Water Pump
Water Pump Drive
-ENGINE ASSEMBLY
Accessory Drive
Accessory Drive Seal
Aftercooler Assembly
Air Compressor
Air Intake Manifold
Bearings, Main
Bearings, Thrust
Cam Follower Assembly
Camshaft
Camshaft Cover Plate
Charging System Alternator
Drive Belt, Alternator
Alternator Drive Pulley
Charging System Alternator Drive Seal
Coolant Filter
Coolant Thermostat Housing Support
Crankshaft
Crankshaft Seal, Front
Crankshaft Seal, Rear
Cylinder Head
Cylinder Liner
Drive Belt, Cooling Fan
Engine Control Module
Engine Oil Pressure Sensor
Engine Speed Sensor (ESS)
Engine Support Bracket, Front
Engine Wiring Harness
Exhaust Manifold, Dry
Exhaust Manifold, Wet
Expansion Tank
Fan Drive Idler Arm Assembly
Fan Hub, Belt Driven
Flywheel
Flywheel Housing
Fuel Control Valve Body Assembly
Fuel Filter (Spin-On Type)
Fuel Filter, Remote Mounted
Fuel Manifold (Supply)
Fuel Pump
Fuel Supply Lines
Gear Cover Spacer Plato
Gear Cover, Front
Idler Gear, Camshaft
Idler Gear, Water Pump
Injector
Lubricating Oil Cooler Cover
Lubricating Oil Cooler Element
Lubricating Oil Cooler Housing
Lubricating Oil Dipstick Tube
Lubricating Oil Filter (Spin-On)
Lubricating Oil Filter Head
Lubricating Oil Pan
Lubricating Oil Pan Adapter
Lubricating Oil Pan Adapter Cover Plate
Lubricating Oil Pump
OEM Interface Harness
OEM Wiring Harness
Oil Transfer Connection
Overhead Set (OBC)
Piston and Connecting Rod Assembly
Piston Cooling Nozzle
Push Rods or Tubes
Rear Gear Drive (Lower Assembly)
Rear Gear Drive (Upper Assembly)
Rocker Lever Assembly
Rocker Lever Cover
Rocker Lever Housing
Sea Water Pump
Service Tools
Starting Motor
Static Injection Timing
Turbocharger
Turbocharger Heat Shield
Marine Applications
Turbocharger, Water-Cooled
Vibration Damper, Viscous
Water Pump
Water Pump Drive
-PRODUCT
Engine Installation
Engine Removal
Engine Steam Cleaning
Engine Storage – Long Term
Service Tools
-CYLINDER BLOCK
Accessory Drive Seal
Bearings
Camshaft
Charging System Alternator Drive Seal
Connecting Rod
Crankshaft
Cylinder Block
Cylinder Liner
Gear Cover
Gear Train Backlash, Front
Idler gear
Piston
Service Tools
Vibration Damper, Viscous
-CYLINDER HEAD
Crosshead
Cylinder Head
Cylinder Head Gasket
Injector Protrusion
Service Tools
-ROCKER LEVERS
Crankcase Breather (External)
Overhead Set (OBC)
Rocker Lever
Rocker Lever Assembly
Rocker Lever Bushings
Rocker Lever Cover
Rocker Lever Housing
Service Tools
-CAM FOLLOWERS/TAPPETS
Cam Follower Assembly
Cam Follower Cover
Push Rods or Tubes
-FUEL SYSTEM
Fuel Consumption
Fuel Lift Pump
Fuel Pump
Fuel Pump Gear Pump
Fuel Pump Pulsation Damper
Fuel Shutoff Valve
Service Tools
-INJECTORS AND FUEL LINES
Air In Fuel
Delta Pressure Indicator
ECM Cooling Plate, Fuel Cooled
Fuel Check Valve
Fuel Control Valve Body Assembly
Fuel Drain Line Restriction
Fuel Drain Lines
Fuel Filter (Spin-On Type)
Fuel Filter (Stage 1)
Fuel Filter (Stage 2)
Fuel Filter Head
Fuel Filter, Remote Mounted
Fuel Inlet Restriction
Fuel Manifold (Supply)
Fuel Pressure Relief Valve
Fuel Supply Lines
Injector
Injector Supply Lines (High Pressure)
Service Tools
Static Injection Timing
-LUBRICATING OIL SYSTEM
Cylinder Smokes (Blue Smoke)
Eliminator Filter
Eliminator Filter Centrifuge
Lubricating Oil Contamination
Lubricating Oil Cooler
Lubricating Oil Cooler Cover
Lubricating Oil Cooler Element
Lubricating Oil Cooler Housing
Lubricating Oil Dipstick
Lubricating Oil Dipstick Tube
Lubricating Oil Filter (Spin-On)
Lubricating Oil Filter Head
Lubricating Oil Filter Head (Remote-Mounted)
Lubricating Oil Filter Head Adapter
Lubricating Oil Leaks
Lubricating Oil Pan
Lubricating Oil Pan Adapter
Lubricating Oil Pan Adapter Cover Plate
Lubricating Oil Pressure Gauge
Lubricating Oil Pressure Regulator (Main Rifle)
Lubricating Oil Pump
Lubricating Oil Suction Tube (Block-Mounted)
Lubricating Oil System
Lubricating Oil Temperature Gauge
Oil Scavenge Pump
Oil Transfer Connection
Service Tools
-COOLING SYSTEM
Belt Guard
Coolant Filter
Coolant Filter Head (Remote-Mounted)
Coolant Temperature Gauge
Coolant Thermostat
Coolant Thermostat Housing Support
Coolant Thermostat Seal
Coolant Vent Lines
Cooling Fan Belt Tensioner
Cooling System
Cooling System – Air or Combustion Gas Test
Cooling System Diagnostics
Cooling System Service Requirements
Drive Belt, Cooling Fan
Expansion Tank
Fan Drive Idler Arm Assembly
Fan Drive Idler Pulley Assembly
Fan Hub, Belt Driven
Fan Shroud Assembly
Fan, Cooling
Heat Exchanger
Marine Gear Oil Cooler
Radiator
Radiator Hoses
Radiator Pressure Cap
Radiator Top Tank
Sea Water Hoses
Sea Water Pump
Sea Water Strainer
Sea Water System Diagnostics
Service Tools
Supplemental Coolant Additive (SCA)
Torque Converter Cooler
Water Pump
Water Pump Bearings
Zinc Anode
-DRIVE UNITS
Accessory Drive
Accessory Drive Pulley
Accessory Drive Pulley Wear Sleeve
Alternator Drive Pulley
Fuel Pump Drive
Hydraulic Pump Drive
Hydraulic Pump Support Bushing
Outer Hydraulic Pump Support Drive
Rear Gear Drive (Lower Assembly)
Rear Gear Drive (Upper Assembly)
Service Tools
Water Pump Drive
Water Pump Drive Bushing
Water Pump Drive Gear and Shaft
-AIR INTAKE SYSTEM
Aftercooler Assembly
Aftercooler Coolant Tube
Aftercooler Element
Aftercooler Heat Shield
Air Crossover
Air Intake Manifold
Air Intake Restriction
Air Leaks, Air Intake and Exhaust Systems
Charge-Air Cooler
Intake Manifold Pressure
Service Tools
Turbocharger
-EXHAUST SYSTEM
Exhaust Connection Pipe
Exhaust Manifold Heat Shield
Exhaust Manifold, Dry
Exhaust Manifold, Wet
Exhaust Restriction
Service Tools
-COMPRESSED AIR SYSTEM
Air Compressor
Air Governor
Air leaks
Service Tools
-ELECTRICAL EQUIPMENT
Batteries
Battery Cables and Connections
Charging System Alternator
Alternator Adjusting Link
Alternator Bracket
Drive Belt, Alternator
Alternator Pulley
Service Tools
Starter
Starting Motor
-ENGINE TESTING
Dynamometer Worksheet
Engine Compression
Engine Run-in (Chassis Dynamometer)
Engine Run-in (Engine Dynamometer)
Engine Run-in (Without Dynamometer)
Engine Testing (Chassis Dynamometer)
Engine Testing (Engine Dynamometer)
Engine Testing (In Chassis)
Service Tools
-MOUNTING ADAPTATIONS
Engine Mounts
Engine Support Bracket, Front
Flexplate
Flywheel
Flywheel Housing
Flywheel Ring Gear
Rock Shields
Service Tools
-SERVICE LITERATURE
Additional Service Literature
Cummins Customized Parts Catalog
Service Literature Ordering Location
-SPECIFICATIONS
Air Intake System
Cam Followers/Tappets
Capscrew Markings and Torque Values
Compressed Air System
Cooling System
Cummins/Fleetguard Filter Specifications
Cylinder Block
Cylinder Head
Drive Belt tension
Drive Units
Electrical Equipment
Electrical System
Engine Assembly
Engine Disassembly
Engine Testing
Exhaust System
Fraction, Decimal, Millimeter Conversions
Fuel System
General Engine
Injectors and Fuel Lines
Lubricating Oil System
Mounting Adaptations
Newton-Meter to Foot-Pound Conversions
Rocker Levers
Tap-Drill Chart – US Customary and Metric
Weights and Measures – Conversion Factors
WIRING DIAGRAM
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