Factory Workshop Manual For Deutz 3.4.6 Cylinder Euro II Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 170
Number: 307.1103.3.5
Bookmarks: Yes
Searchable: Yes

Model

Deutz 3-4-6 Cylinders Engine (Euro II)
Serie 1000

Contents

IMPORTANT PRELIMINARY INFORMATION…
HOW TO CONSULT THE MANUAL
HOW TO USE AND UPDATE THE MANUAL
LIFTING INSTRUCTIONS
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
SPECIAL TOOLS
CONVERSION FACTORS
ENGINE TYPE IDENTIFICATION AND SERIAL NUMBERS
IDENTIFICATION OF INJECTORS AND INJECTION PUMPS
DETERMINING THE INJECTION ADVANCE ANGLE
-ENGINE DISASSEMBLY
Preliminary Removal Operations
Removal Of The Cooling And Intake Pipes
Removal Of The Cylinder Heads
Removal And Testing Of The Thermostats
Removal Of The Coolant Pump
Removal Of The Unit Pumps, Actuator And Fuel Lift Pump
Overhaul Of The Mechanical Governor Drive
Overhaul Of The Mechanical Governor (Standard And With L.D.A.)
Adjustment Of The Electronic Actuator
Removal Of The Injection Pump Control Rod
Removal And Disassembly Of The Heat Exchanger (For 4- And 6-Cylinder Versions)
Dismantling The Valve Timing Drive
Dismantling The Crankshaft
Removal Of The Pistons And Cylinder Liners
Renewal Of The Rear Crankshaft Oil Seal
Tests – Technical Data And Dimensions
-ENGINE ASSEMBLY
Fitting The Piston Cooling Nozzles
Fitting The Cylinder Liners, Pistons And Connecting Rods
Fitting The Camshaft-Crankshaft And Connecting Rod Big-Ends
Assembly Of The Harmonic Balancer (For 4-Cylinder Engines Only, Only When Fitted)
Refitting The Oil Pump – Sump Pan
Calculating The Thicknesses Of The Head Gaskets And Refitting The Cylinder Heads
Refitting The Cylinder Heads
Refitting The Injection Pump Control Rod
Refitting The Mechanical Governor Drive And The Electronic Governor Support
Adjustment Of The Timing Gears
Valve Timing
Timing The Injection Pumps
Refitting The Rocker Assemblies
Adjustment Of Valve Clearances – Injector Assembly
Final Engine Assembly Operations
Final Engine Assembly – Rear End
Engine Tests