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Fiat 480 500 540 640 480DT 500DT 540DT 640DT Workshop Manual Tractor 60354194

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Format: PDF (High-Quality PDF Manual)
Language: English
Printable
Instant Download (Life Time Downloads)
Wiring Schematics

Factory Workshop Manual For Fiat 480, 500, 540, 640, 480DT, 500DT, 540DT, 640DT, 500 Special, 540 Special 540DT Special 640DT Special Tractor. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 372
Number: 60354194
Wiring Diagrams: Yes

Model

Fiat Tractor

480
500
540
640
480DT
500DT
540DT
640DT
500 Special
540 Special
540DT Special
640DT Special

Contents

ENGINE-SPECIFICATIONS – REMOVAL INSTALLATION
Description
Specifications
Test Rig Data
Fault-Finding In Case Of Poor Engine Performance
Removing The Engine From Tractor
Disassembly And Reassembly
Installation
-CRANKCASE – CYLINDER HEAD -OIL SUMP
Crankcase And Cylinder Liners
Checking And Cleaning The Crankcase
Cylinder Liner Re-Boring And Replacement
Cylinder Head
Oil Sump
ENGINE-VALVES AND TIMING MECHANISM
General
Timing Data
Camshaft
Valves And Their Guides And Springs
Valve Gap Adjustment
Tappets, Push-Rod And Rocker Arms
Timing Gears And Case
Timing Gear Assembly
Tractormeter
ENGINE-CRANK GEAR ASSEMBLY
General
Crankshaft
Crankshaft Bearings
Pistons And Rings
Connecting Rods
Engine Flywheel
Engine Vibration Damper
ENGINE-FUEL SYSTEM
Specifications
Air Supply
Air Cleaner
Fuel Supply
Fuel Tank
Fuel Priming Pump
Fuel Filters
Fuel System Bleeding
CAV Injection Pump
General
Operation
Pump Overhaul
Pump Removal
Disassembly
Inspections
Assembly
Pump Tests
General
Test Specifications
Pump Priming
Checking The Vacuum At Suction And The Internal Pressure Of The Fuel Transfer Pump
Checking The Automatic Advance Timing
Calibration Check
Stop Control Check
Governor Check And Maxi, Mum Fuel Stop Setting
Pump Timing Check (Internal)
Calibration Data For Fuel Injection System C.A.V.
General Test Conditions Assembly Data
Master Test Schedule For Fuel Injection System C.A.V. 3249 F65O
Trouble-Shooting Chart.
Pump Installation And Timing
Speed Checks After Pump In Stallation On The Engine
Injectors
Starting Aid
-ENGINE-LUBRICATION
General
Oil Pump
Oil Filter
Low Oil Pressure Warning Light
Engine Lubrication Diagram
Engine Lube Schedule And Capacities
-ENGINE-COOLING
General
Water Pump
Radiator
Thermostat
Replacing The Fan And At Terminator Drive Belts
Fan
Water Temperature Gauge
-ENGINE-FITS AND TOLERANCES – TORQUE SPECIFICATIONS – SERVICE TOOLS
Fits And Tolerances For Engine
Torque Specifications
Service Tools
-POWER TRAIN – DESCRIPTION – SPECIFICATIONS-LUBRICATION
Description
Transmission Ratios, Performance, Weight And Con Sumption Data
Lubricants — Dimensions
-POWER TRAIN- 11 CLUTCH (FERODO)
Description And Operation
Removal
Disassembly
Inspection
Adjustments
Installation
11″ Clutch (Luk) Description And Operation Removal
Disassembly
Inspection
Adjustments
Installation
-POWER TRAIN- TRANSMISSION
8-Speed Transmission
Removing The 8—Speed Train Emission
Dismantling The 8-Speed Transmission
Inspection
8-Speed Transmission Assembly
Transmission Installation
-POWER TRAIN- BEVEL GEAR ABD DIFFERENTIAL
Description – Removal -Disassembly
Inspection
Bevel Gear And Differential Assembly
Bevel Gear Setting
-POWER TRAIN-BRAKES
Description
Disassembly
Inspection
Assembly
Adjustment
-POWER TRAIN- FINAL DRIVES AND REAR WHEELS
Description
Removal
Disassembly
Inspection
Assembly
-POWER TRAIN- FRONT AXLE AND STEERING
Steering Box (Gemmer)
Removal – Disassembly
Inspection – Assembly
Steering Box Adjustment
Steering Box (Burman)
Front Axle And Steering Wheels
Description
Overhaul
Front Axle Checks
-POWER TRAIN – HYDRAULIC LIFT UNIT
General
Specifications
Hydraulic Lift
Lift Hydraulics
Mechanics Of The Hydraulic Lift Position Control Operation
Mechanics Of The Draft ConTrol Operation
Removal – Disassembly
Inspection
Assembly And Refitting
Oil Filter
Three-Point Linkage
Adjustments
Checking The Pressure Relief And Safety Valves Calibration And The Drain Valve Tightness
External Hydraulic Tapping Hydraulic Pump
Overhauling
Trouble Shooting Chart
-POWER TRAIN- POWER TAKE OFF – BELT PULLEY
Power Take-Off
Overhauling
Belt Pulley
Overhauling
Bevel Gear Setting
-POWER TRAINFITS AND TOLERANCES – TORQUE SPECIFICATIONS – SERVICE TOOLS
Fits And Tolerances
Torque Specifications
Service Tools
-ELECTRICAL SYSTEM
Description
-ELECTRICAL SYSTEM – BATTERY CHARGING PLANT
Alternator
Overhaul
Alternator Bench Test
Diode Rectifiers
Voltage Regulator
Magnetic Switch
Important Notes And Cautions
Trouble-Shooting Chart
-ELECTRICAL SYSTEM – BATTERY
Specifications And Data
Description – Checks And Maintenance
-ELECTRICAL SYSTEM – STARTING MOTOR
Specifications And Data
Description
Service Instructions
Bench Testing Instructions
Troubleshooting Chart
-ELECTRICAL SYSTEM- ACCESSORY EQUIPMENT
Lighting And Starter Control Switch
Starter And Starting Aid Switch
Fuses
12 V Bulbs
Aiming The Headlamp Beams
Electric Horn
Torque Data – Tool List
Wiring Diagram
APPENDIX

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Fiat 480 500 540 640 480DT 500DT 540DT 640DT Workshop Manual Tractor 60354194