Fiat Marea And Marea Weekend Service And Repair Manual

Factory Service Manual For Fiat Marea And Marea Weekend Car. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Contents

-ENGINE 1681 16v
INTEGRATED INJECTION-IGNITION SYSTEM M. MARELLI- WEBER I.A.W.-1AF
Introduction
SYSTEM OPERATING STRATEGIES
Injection-Ignition System Operating Diagram
Signal Management
Injection Management
Fiat Code Ignition Lock Function Management)
Ignition Management
Engine Idle Control
Fuel Vapour Recirculation Management
Test Management
Heating/Ventilation System Management
Diagram Showing Input And Output Between Injection-Ignition System Sensors/Actuators
Air Intake Circuit Management Fuel Supply Circuit Diagram
Fuel Evaporation Control Circuit Diagram
Blow-By Gas Recirculation Diagram Injection Ignition System Wiring Diagram
Engine Exhaust Assembly Diagram Location Of Injection-Ignition System Components
INJECTION-IGNITION SYSTEM FUSES AND RELAYS
EARTH POINTS
COMPONENTS OF INJECTIONIGNITION SYSTEM
Injection-Ignition System Wiring
Injection-Ignition Ecu
Rpm And Tdc Sensor
Timing Sensor
Butterfly Valve Case
Throttle Position Sensor
Intake Air Temperature Sensor
Engine Idle Speed Actuator
Absolute Pressure Sensor
Coolant Temperature Sensor
Electric Fuel Pump
Fuel Filter
Fuel Manifold
Fuel Pressure Regulator
Carbon Filter And Fuel Vapour Cut-Off Valve
Multifunction Valve
Vehicle Speed Sensor
Safety And Ventilation Valve
Injectors
Inertia Safety Switch
Ignition Coils
Dual Relay
Lambda Probe
Removing-Refitting Lambda Probe
CHECKS, ADJUSTMENTS AND REPAIRS TO IAW INJECTION/IGNITION SYSTEM
Adjusting Throttle Cable
Removing-Refitting Fuel Manifold And Injectors
Removing-Refitting Fuel Tank
Checking Fuel Supply Circuit
Removing-Refitting Accelerator Cable
Removing-.Refitting Accelerator Pedal
Checking Engine Idle Speed
Checking Levels Of Polluting Emissions
FAULT DIAGNOSIS
System Self-Diagnosis
Diagnosis Using A Fiat/Lancia Tester
Displayed Parameters
List Of Errors
Active .Diagnosis
Recovery
Permanent Memory
-ENGINE 1747 16v
HITACHI INTEGRATED INJECTION/IGNITION SYSTEM
Introduction
Injection/Ignition System Operational Diagram
SYSTEM MANAGEMENT STRATEGIES
Management Of The Signals
Management Of The Injection
Management Of The Engine Immobilizer Function (Fiat Code)
Management Of The Ignition
Management Of The Engine Idle Control
Management Of The Fuel Vapour Recirculation
Management Of The Radiator Fan
Management Of The Climate Control System
Management Of The Fault Diagnosis
Diagram Showing Information Entering/ Leaving The Hitachi Injection/Ignition Controlunit And Sensors/Actuators
Diagram Showing Air Intake Circuit
Diagram Showing Fuel Supply Circuit
Diagram Showing Fuel Anti-Evaporation Circuit
Diagram Showing Recirculation Of Gases Coming From The Engine Crankcase (Blow-By)
Engine Exhaust Assembly Diagram
Location Of Injection/Ignition System Components In Tjie Engine Compartment Injection/Ignition System Wiring Diagram
INJECTION/IGNITION SYSTEM RELAYS AND FUSES
EARTH POINTS
INJECTION/IGNITION
SYSTEM COMPONENTS
Injection/Ignition System Wiring
Injection/Ignition Sytem Electronic Control Unit
Engine Rpm Sensor
Timing Sensor
Air Flow Meter
Engine Coolant Temperature Sensor
Butterfly Casing
Engine Idle Speed Adjustment Solenofd Valve
Butterfly Position Sensor
Fuel Manifold
Fuel Pressure Regulator
Electric Fuel Pump
Fuel Filter
Injectors
Charcoal Filter And Fuel Vapour Cut Out Solenoid Vajve
Multi-Purpose Valve And Safety And Ventilation Valve
Inertia Switch
Ignition Power Module
Ignition Coils ,
Vehicle Speed Sensor
Detonation Sensor
Lambda Sensor
CHECKS, ADJUSTMENTS AND REPAIR OPERATIONS ON THE HITACHI SYSTEM
Removing-Refitting Butterfly Casing
Fuel Circuit Pressure Checks
Removing-Refitting Accelerator Cable
Removing-Refitting Accelerator Pedal
Removing-Refitting Fuel Tank
Adjusting Accelerator Cable
Checking Concentration Of Emissions
Checking Engine Idle Speed
Checking Ignition Advance
DIAGNOSIS
Parameters Displayed
Detecting And Cancelling Faults
Activating The Actuators
-ENGINE 1998 20v
BOSCH MOTRONIC M 2.10.4 M.P.I. INTEGRATED INJECTION/IGNITION SYSTEM
Introduction
General Description Of The Injection System
General Description Of The Ignition System -2Injection/Ignition System Operational Diagram
Functions Of The System
SYSTEM MANAGEMENT STRATEGIES
Adjustment Of The Injection Times
Ignition Advance Adjustments
Controlling Cold Starting
Controlling Enrichment During Acceleration
Fuel Cut-Off During Deceleration (Cut-Off)
Controlling Engine Idle Speed Management
Limiting The Maximum Number Of Revs (Protection Outside Of Revs)
Controlling Combustion Via The Lambda Sensor
Fuel Vapour Recovery
Controlling The Detonation
Controlling The Phase Transformer
Connection With Die Climate Control System
Seif-Adjustment Ot Tne System
Connection With The Engine Immobilizer Device (Fiat Code)
Autodiagnosis
Diagram Showing Information Enter-Ing/Leaving The Injection/Ignition System Control Unit And Sensors/Actua-Tors
Diagram Showing Fuel Supply Circuit Diagram Showing Air Intake Circuit
Diagram Showing Fuel Anti-Evaporation Circuit
Recirculation System For Gases Coming From The Engine Crankcase
Engine Exhaust Assembly Diagram Injection/Ignition System Wiring Diagram
Connection For Control Unit/Ignition Coils And Injectors
Location Of Injection/Ignition System Components
FUSES, RELAYS AND EARTH POINTS
INJECTION/IGNITION SYSTEM COMPONENTS
Injection/Ignition System Wiring
Injection/Ignition Electronic Control Unit
Ignition Coils
Timing Sensor
Rpm And Tdc Sensor
Detonation Sensors
Electric Fuel Pump
Fuel Filter^
Fuel Supply Manifold And Pressure Regulator
Injectors
Butterfly Casing
Butterfly Valve Position Sensor
Engine Idle Speed Actuator
Air Temperature Sensor
Flow Meter
Coolant Temperature Sensor
Speedometer Sensor
Phase Transformer
Lambda Sensor
Charcoal Filter And Fuel Vapour Cut Out Solenoid Valve
Inertia Switch
Multi-Purpose Valve And Safety And Ventilation Valve
CHECKS-ADJUSTM ENTS AND REPAIR OPERATIONS FOR THE BOSCH MOTRON-IC M 2.10.4 INJECTION/IGNITION SYSTEM OUTSIDE OF THE FAULT DIAGNOSIS JWITH THE FIAT/LANCIA TESTER
Adjustment Of The Accelerator Cable
Removing-Refitting Accelerator Cable
Removing-Refitting Accelerator Pedal
Removing-Refitting Fuel Manifold Complete With Injectors And Pressure Regulator
Checks.On The Fuel Supply Circuit
Removing-Refitting Fuel Tank
Checking Engine Idle Speed
Checking Concentration Of Pollutant Emissions
DIAGNOSIS
Detecting Faults
Memorizing The Error And Structure Of The Errors Memory
Classification Of The Defect
Frequency Counter
Signalling A Failure
Cancelling The Error
Fault Diagnosis With The Fiat/Lancia Tester
List Of Errors
Parameters Displayed
Active Diagnosis
Recov^Y
Permanent Memory
-ENGINE 1370 12v FUEL SYSTEM
BOSCH MOTRONIC S.P.I. INTEGRATED INJECTION/IGNITION SYSTEM
Introduction
SYSTEM MANAGEMENT STRATEGIES
Diagram Showing Operation Of Injec-Tion/Ignition System
Management Of The Injection
Management Of The Ignition
Management Of The Engine Idle Control
Management Of The Fuel Vapour Recirculation
Control Of The Detonation
Management Of The Climate Control System
Self-Adjustment Of The System
Management Of The Engine Immobilizer Function (Fiat Code)
Management Of The Fault Diagnosis 11 Diagram Showing Information Entering/ Leaping The Injection/Ignition System
Control Unit And Scnsors/Actuators 12 Diagram Showing Air Intake Circuit 1
Diagram Showing Fuel Supply Circuit 14 Diagram Showing Fuel Anti-Evaporation Circuit
Diagram Showing Recirculation Of Gases Coming From The Engine Crankcase (Blow-By)
Engine Exhaust Assembly Diagram
Injection/Ignition System Wiring
Location Of Injection/Ignition System Components
INJECTION SYSTEM FUSES AND RELAYS EARTH POINT
INJECTION/IGNITION SYSTEM COMPONENTS
Injection/Ignition System Wiring
Injection/Ignition Electronic Control Unit
Rpm And Tdc Sensor
Detonation Sensor
Butterfly Casing
Butterfly Valve Angular Opening Sensor
Direct Current Motor For Controlling The
Engine Idle Speed
Injector
Fuel Pressure Regulator
Intake Air Temperature Sensor
Coolant Temperature Sensor
Electric Fuel Pump
Fuel Filter
Ignition Coil
Lambda Sensor
Charcoal Filter And Fuel Vapour Cut Out Solenoid Valve
Speedometer Sensor
Inertia Switch
Multi-Purpose Valve And Safety And Ventilation Valve
CHECKS-ADJUSTMENTS AND REPAIR OPERATIONS FOR BOSCH MONOMOT-RONIC SYSTEM
Checks For The Fuel Supply Circuit
Removing-Refitting Accelerator Cable
Removing-Refitting Accelerator Pedal
Removing-Refitting Fuel Tank
Adjusting Butterfly Valve Opening
Removing-Refitting Butterfly Casing
Removing-Refitting Air Temperature Sensor And Injector
Checking Engine Idle Speed
Checking Concentration Of Pollutant Emissions
DIAGNOSIS
Detecting Faults
Memorizing The Error And Structure Of The Errors Memory
Classification Of The Defect
Frequency Counter
Signalling A Failure
Cancelling An Error
Fault Diagnosis With The Fiat/Lancia Tester
List Of Errors
Parameters Displayed
Active Diagnosis
Recovery
Permanent Memory
-ENGINE 1910 TD 75FUEL SYSTEM
Fuel System With Bosch Ver-679 Pump
Introduction
System Components
Air Intake Circuit
Blow-By Gas Recirculation Circuit
Fuel Feed Circuit
Injection Pump
Automatic Cold Injection Advance Device (Ksb)
Inertia Safety Switch
Electronic Pre-Heat Ng System For Engine Start-Up
Degussa Oxidising Catalytic Converter
Burnt Gas Recirculation System (Egr)
Checks-Adjustments And Repairs
Checking And Adjusting Potentiometer Position On Injection Pump
Removing-Refitting Injection Pump
Removing-Refitting Glow Plug Control Unit
Checking And Adjusting Engine Idle Speed
Bleeding Fuel Feed Circuit
Draining Water From Fuel Filter
Replacing Fuel Filter
Fault Diagnosis
Checking Exhaust Smoke Using Opacimeter
-ENGINE 2387 TD FUEL SYSTEM
INTRODUCTION
SYSTEM OPERATION
Preheating
Starting
Driving
Transitory Situations
Adjusting Ignition Advance
Exhaust Gas Recirculation (E.G.R.)
System Faults
Fault Diagnosis
COMPONENT DESCRIPTION
Injection Pump
Pump Actuator Position Sensor
Injection Advance Actuator
Engine Stop Solenoid
Controlled Injector
Preheating Control Unit
Accelerator Pedal Potentiometer
Air Flow Meter (Debimeter)
Brake Pedal Sensor
Clutch Pedal Sensor
Engine And Phonic Wheel Rpm Rsensor
Coolant Temperature Sensor
Speed Sensor
E.G.R. System.
Borg Warner Vacuum Modulator Solenoid
Oxidising Catalytic Converter
Control Unit Pin-Out
Location Of Fuel System Components
Wiring Diagram
Air Conditioner
CHECKING, REPLACING AND ADJUSTING ACCELERATOR PEDAL POTENTIOMETER
INJECTION PUMP OPERATION
-ENGINE 13270 12 V REMOVING
REMOVING-REFITTING
Removing-Refitting Power Unit
REPLACING AUXILIARY BELT
Removing-Refitting Auxiliary Belt
Auxiliary Component Belt Fitted On Vehicle For Air Conditioned Versions
REPLACING TIMING BELT
Replacing Timing Belt
REPLACING COOLANT PUMP
Replacing Coolant Pump
REMOVING-REFITTING CYLINDER HEAD
Removing-Refitting Cylinder Head
REMOVING-REFITTING RADIATOR
Removing-Refitting Radiator
Radiator Filling Procedure For Heated Versions
Radiator Filling Procedure For Air-Conditioned Versions
-ENGINE 1581 15V REMOVING
REM0VINQ-REFITT1NG
Removing-Refitting Power Unit
REPLACING AUXILIARY COMPONENT BELT
Removing-Refitting Alternator-Coolant Pump Drive Belt
Removing-Refitting Power, Steering Pump Drive Belt
REPLACING TIMING BELT
Removing-Refitting Timing Belt
Adjusting Timing To ”0″
Adjusting Timing Belt Tension
REMOVING-REFITTING CYLINDER HEAD
Removing-Refitting Cylinder Head
REMOVING-REFITTING COOLANT PUMP
Removing-Refitting Coolant Pump
REMOVING-REFITTING RADIATOR
Removing-Refitting Radiator
Cooling System Filling Procedure (Heated Version)
Cooling System Filling Procedure (Version With A/C)
-ENGINE 1747 16V REMOVING
REMOVING-REFITTING
Removing-Refitting Power Unit
REPLACING AUXILIARY SHAFT BELT
Removing-Refitting Auxiliary Shaft Drive Belt
REPLACING TIMING BELT
Removing-Refitting Timing Drive Belt
REMOVING-REFITTING CYLINDER HEAD
Removing-Refitting Cylinder Head
REMOVING-REFITTING WATER PUMP
Removing-Refitting Water Pump
REMOVING-REFITTING RADIATOR
Removing-Refitting Radiator
Procedure For Filling The Engine Cooling Circuit (Versions With Heater)
Procedure For Filling The Engine Cooling Circuit (Version With Air Conditioning)
-ENGINE 1998 20V REMOVING
REMOVING-REFITTING
Removing-Refitting Power Unit
Removing-Refitting Timing Drive Belt
Removing-Refitting Water Pump
REMOVING-REFITTING RADIATOR
Removing-Refitting Radiator
Procedure For Filling Engine Cooling Circuit (Version With Heater)
Procedure For Filling Engine Cooling Circuit (Version With Air Conditioning)
-ENGINE 1910 TD 75 REMOVING
REMOVING – REFITTING
Removing – Refitting Power Unit
REPLACING AUXILIARY BELT
Removing – Refitting Auxiliary Belt
REPLACING TIMING BELT
Removing Timing Belt
Refitting Timing Belt And Adjusting Tension
REMOVING – REFITTING CYLINDER HEAD
Removing Cylinder Head
Fitting Cylinder Head Gasket
Refitting Cylinder Head And Tightening
REPLACING COOLANT PUMP
Replacing Coolant Pump
REMOVING – REFITTING RADIATOR
Removing – Refitting Radiator
Cooling System Filling Procedure
-ENGINE 2387 TD REMOVING
REMOVING – REFITTING
Removing – Refitting Power Unit
REPLACING AUXILIARY BELT
Removing Auxiliary Belt
Refitting Auxilia’y Belt
REPLACING TIMING BELT
Removing Timing Belt
Refitting And Adjusting Timing Belt Tension
REMOVING – REFITTING CYLINDER HEAD
Removing Cylinder Head
Refitting Cylinder Head
REPLACING COOLANT PUMP
Replacing Coolant Pump
REMOVING – REFITTING RADIATOR
Removing – Refining Radiator
Cooling System Filling Procedure (Heated Version)
Cooling System Filling Procedure (Version With A/C)
-INTRODUCTION AND TECNICAL DATA
INTRODUCTION
Car Exterior
Identification Data
Weights
Performance – Fuel Consumption
Dimensions
Capacities
Characteristics Of Fiat Lubricant Products
-ENGINES TECHNICAL DATA
Characteristics
Typical Curves
Cylinder Block/Crankcase, Crankshaft And Associated Components
Auxiliary Shft
Cylinder Head Assembly And Valve Gear Components
Counter-Balance Shaft
Lubrication
Cooling System – Fuel System
Fuel System
CLUTCH
GEARBOX AND DIFFERENTIAL
AUTOMATIC GEARBOX
DIFFERENTIAL
BRAKING SYSTEM
STEERING
WHEELS
FRONT SUSPENSION
REAR SUSPENSION
ELECTRICAL EQUIPMENT
Starting
Recharging
Electronic Injection/Ignition
SPECIAL TOOLS
TIGHTENING TORQUES
-PLANNED MAINTENACE
Planned Maintenace Programms
-CLUTCH
COMPOSITION AND OPERATION
Clutch With Mechanical Release Device
Clutch With Hydraulic Release Device
REMOVING – REFITTING
Removing
Driven Disc – Pressure Plate
Refitting
CLUTCH OPERATION
Thrust Bearing
Fork Control Shaft
Thrust Bearing Sleeve
Clutch Pedal
Adjusting Clutch Pedal Position
Removing-Refitting Clutch Cable
Removing – Refitting Hydraulically Operated Clutch Components
Clutch Pump
Operating Cylinder
Bleeding
-GERABOX AND DIFFERENTIAL
–1370 12V
REMOVING-REFITTING
DRIVE SHAFTS
Removing-Refitting
Dismantling
Refitting
Drive Transmission Components
GEAR SELECTOR LINKAGE
Diagram Of Gear Selector Linkage
Removing-Refitting
Dismantling At The Bench
Removing-Refitting Gear Change Lever On Car
–1580 16V
REMOVING-REFITTING
DRIVE SHAFTS
Removing-Refitting Drive Shafts
Dismantling
Refitting
GEAR SELECTOR LINKAGE
Diagram Of Gear Selector Linkage
Removing-Refitting
Dismantling At The Bench
–1747 16V
REMOVING-REFITTING
DRIVE SHAFTS
Removing-Refitting Drive Shafts
Dismantling
Refitting
INTERMEDIATE SHAFT – GEAR SELECTOR LINKAGE
Removing-Refitting
Gear Selector Linkage
–1980 20V
REMOVING-REFITTING
DRIVE SHAFTS – GEAR SELECTOR LINKAGE
Removing-Refining And Dismantling Drive Shafts
Removing-Refitting Intermediate Shaft
Removing-Refitting Gear Selector Linkage
–2387 TD
REMOVING – REFITTING
Tool To Be Made
Removing – Refitting
DRIVE SHAFTS
Removing – Refitting And Dismantling Drive Shafts
GEAR SELECTOR LINKAGE
Removing – Refitting
Dismantling At The Bench
Diagram Of Gear Selector Linkage
–1910 TD
REMOVING – REFITTING
DRIVE SHAFTS
Removing – Refitting And Dismantling Drive Shafts
GEAR SELECTOR LINKAGE
Removing – Refitting
Dismantling At The Bench
Diagram Of Gear Selector Linkage
-AUTOMATIC TRANSMISSION
COMPONENTS AND OPERATION
Description
Selector Lever
Torque Converter
Lock-Up Clutch
Oil Pump
Epicyclic Gear Sets
Control Components
Hydraulic Control System
Transmission Of Motion
Safety Control Unit
Electronic Control System
Control Module
Operating Strategies
Gear Change Solenoids
Lock-Up Clutch Control Solenoid
Pressure Control Solenoid
Selector Lever Position Sensor
Gearbox Oil Temperature Sensor
Mam Shaft Rpm Sensor – Vehicle Speed Sensor
Kick-Down Switch
Stop Lights Switch
Throttle Valve Position Signal
Engine Coolant Temperature Signal
Wiring Diagram
Diagnosis
SERVICING AND ADJUSTMENTS
Changing Gearbox Oil
Checking Oil Level
Gearchange Cable
Gearchange Lever Position Sensor .
Removing-Refitting Gearchange Control Unit (Control Module)
Removing-Refitting Safety Control Unit
Removing-Refitting Fan And Gearbox Oil Coohng Radiator
Main Shaft Rpm Sensor – Vehicle Speed Sensor
REMOVING-REFITTING
Removing-Refitting Gearbox
Precautions
DRIVE SHAFTS
Removing-Refitting
Dismantling-Reassembly
Reassembly
Transmission Components
VALVE ASSEMBLY
Removing-Refitting Valve Assembly
Kick-Dcwn Switch
-BRAKING SYSTEM
Diagram Showing Hydraulic Operation Of Brakes (Front – Disc And Rear – Drum) And Mechanical Operation Of Handbrake
HYDRAULIC OPERATION
Brake Pedal
Brake Fluid Reservoir
Brake Pump
Brake Servo
Vacuum Pump
FRONT BRAKES
Removing-Refitting
Brake Caliper
Brake Discs
Brake Pads
Bleeding
Rear Brakes
Drum Brakes
Brake Drums
Self-Adjusting Device For Recovering Clearance Between Shoes And Drum
Shoes
Shoe cylinder
Bleeding
Diagram Showing Hydraulic Operation Of Brakes (Front And Rear – Disc) And Mechanical Operation Of Handbrake
Disc Brakes
Brake Caliper
Automatic Device For Adjusting Clearance Between Rear Brake Pads And Discs And Handbrake
Brake Discs
Brake Pads
Load Proportioning Valve
Handbrake
ANTI-LOCK BRAKES A.B.S.Lucas “Down Sized”
Composition
Operating Principles
Components
Diagram And Description Of Operation Of Anti-Lock Brakes
Wiring Diagram For A.B.S. Lucas “Down Sized”
Fault Diagnosis
Precautions To Be Observed On Vehicles Fitted With Anti-Lock Brakes
Precautions To Be Observed During Repair Operations Involving Anti-Lock Braking System Components
Removing-Refitting Anti-Lock Braking System Components
-STEERING
UPPER STEERING SYSTEM
Steering Wheel
Stalk Unit Base
Steering Column
Ignition Switch Block
POWER-ASSISTED STEERING
Description And Operation
Front Wheel Toe-In
POWEA-ASSISTED STEERING GEAR
Rack-And-Pinion Power Steering Gear
Removing-Refitting Fluid Return Pipe To Reservoir
POWER STEERING PUMP
1370 12V Engine
1581 16V Engine
1747 16V Engine
1998 20V Engine
2387 Td Engine
1910 Td Engine
-SUSPENSION AND WHEELS
FRONT SUSPENSION
Diagram Of Front Suspension Assembly
Wishbone And Steering Subframe
Spring-Shock Absorber Assembly
Vertical Link And Wheel Hub
Components Of The Front Suspension Supplied As Spares
REAR SUSPENSION
Diagram Of Rear Suspension Assembly
Removing-Refitting
Dismantling-Reassembly
Stub Axle-Rear Wheel Hub
Components Of The Rear Suspension Supplied As Spares
WHEEL GEOMETRY
Front Wheel Geometry
Rear Wheel Geometry
-AUXILIARY UNITS
HEATING/VENTILATION
Foreword
Thermostatically-Controlled Air Condi-Tioner/Heater
Operating System
Controls
Connection To Motor Control Ecu
System Components
Automatic Diagnosis
Shroud/Distributor Unit
Thermostatically-Controlled Air Conditioner/ Heater Wiring Diagram
Heater With, Manual Controls
COMPRESSOR
Compresso’r
Operation
THERMOSTATICALLY-CONTROLLED AIR CONDITIONER
Air Conditioning System
Draining And Recharging The System
Connecting The System To The Cleaner 134 Device
Topping Up Compressor Fluid Level Washing The System
Service Operations
Compressor
Condenser
Removing-Refitting Dehydrating Filter Lines Connecting Heating/Ventilation System Components
Three-Stage Pressure Switch
Shroud/Distributor Unit
Heater Radiator
Passenger Compartment Ventilation Fan Interior Ventilation Fan Electronic Speed Regulator
Electronic Control Unit
Variable Flow Compressor Specifications Air Conditioning System Specifications Setting Radiator And Condenser Thermal Activation Switch
Specifications Of Extra Resistor With Fuse For Radiator And Condenser Fans
Setting Pressures For Three-Stage Pressure Switch
Checking System Performance Equipment Used For Handling Coolant “R134″ In Vehicle Air Conditioning System
Table Showing Tap And Selector Position For Each Individual Operation
Recovering And Recycling Heating/Ventilation System Coolant
Draining And Drying The Vehicle Air Conditioning System
Charging The Air Conditioning System Transferring Coolant From Device Dispensing Cylinder To A Container (Canister)
Transferring Coolant From Canister To Equipment Dispensing Cylinder Checking Pressures In Vehicle System Moisture Indicator And Filter Replacement
HEATER WITH MANUAL CONTROLS
Distributor Heater Assembly
Control Support Assembly
-ELECTRICAL EQUIPMENT
PROTECTION AND SAFETY DEVICES
Protection And Safety Devices
LOCATION OF COMPONENTS ON VEHICLE
Location Of Relays And Fuses On Vehicle
Location Of Control Units And Diagnostic Sockets
Location Of Earth Points On Vehicle
JUNCTION UNIT
Junction Unit
Diagram Showing Junction Unit Internal Connections
List Of Fuses And Main Circuits Protected
Description Of Cables And Connectors
Junction Unit
INSTRUMENT PANEL
Instrument Panel For Sx Trim Level
Instrument Panel For Elx, Hlx Trim Levels
Warning Lights
Connections For Instrument Panel
Check Panel
“Intelligent” Indicators
Replacing Bulbs
Removing-Refitting
LIGHTING
Polyeliptical Headlamps
Front Light Cluster With Direction Indicator
Replacing Front Light Cluster Bulbs
Fog Lamps
Headlamp Alignment
Rear Light Cluster
Additional Brake Light
Number Plate Lights
Side Direction Indicator
Courtesy Lights
SERVICES CONTROL UNIT
Integrated Services Electronic Control Unit
Operation Of Electric Front Windows
Door Locking/Unlocking
Doors And Windows Central Unlocking/ Locking
Door Unlocking/Locking Remote Control
Receiver
Simplified Programming
Protected Programming
Opening Memory And Programming A New Remote Control
Passenger Compartment Timed Lighting
Luggage Compartment Timed Lighting
Heated Rear Windscreen Timed Operation
Removing-Refitting Services Control Unit
Removing-Refitting Door Lock
ELECTRIC REAR WINDOWS
Operation Of Electric Rear Windows
Removing-Refitting Electric Rear Windows Control Unit
VARIOUS DEVICES
Removing-Refitting Windscreen Wiper Motor
Removing-Refitting Rearscreen Wiper Motor
Removing-Refitting Tailgate Lock Operating Motor
Removing-Refitting Windscreen/Rearscreen Electric Washer Pump
Removing-Refitting Electric Headlamp Washer Pump
Removing-Refitting Windscreen Washer Fluid Reservoir
Steering Column Switch Unit
Description Of Cables And Connectors
Ignition Switch
Brake Lights Switch
Removing-Refitting Reversing Lights Switch Removing-Refitting Cigar Lighter
Removing-Refitting Horns Removing-Refitting External Rear View Mirror
Removing-Refitting Radiator Fan
RADIO EQUIPMENT
Ad 185M Radio Cassette Player
Description Of Operation Of Ad 185M Model Radio
Switching On Radio
Adjusting The Volume
Adjusting The Tone
Adjusting The Balance
Selecting The Frequency Range
Automatic Search Tuning
Manual Search Tuning
Manually Programming A Station
Listening To A Programmed Station
Automatic Programming Of 5 Stations On The Fm-Rds Band (Autostore)
Audio Cassette Player
Audio Cassette Tape Fast Forward
Audio Cassette Tape Rapid Rewind Autoreverse Function
Equalizing
Clock Function
Display Information Care And Maintenance
Ad 185H Radio Cassette Player
Description Of Operation Of Ad 185H Model Radio
Switching On Radio
Selecting Radio/Audio Cassette/Compact Disc Function
Pause Function
Adjusting The Volume
Adjusting The Tone
Adjusting Balance
Adjusting Fader
Loudness Function
Mute Function
Radio Function
Rds Function
Audio Cassette Player
Compact Disc Player Function Operation Of Cd Player
Clock Function
RADIO EQUIPMENT
Anti-Theft Protection
Controls On The Steering Wheel
Technical Data
Location Of Radio System Components
Removing Ad 185M Radio
Removing Ad 185H Radio
Refitting Radio
Replacing Radio
Opening/Closing Cassette Console Flap
Removing-Refitting Speakers
Removing-Refitting Radio Aerial Cable
FIAT CODE
Introduction
Location On Vehicle Of System Components
Procedure For Programming Keys With Pristine System
Procedure For Re-Programming Keys Emergency Starting Procedure
Fiat Code Wiring Diagram Removing-Refitting Fiat Code Control Unit
Removing-Refitting Fiat Code Aerial Replacing Transponder
ALARM
Location Of Alarm System Components
Introduction
Alarm Control Unit
Alarm Siren
Receiver
Remote Control
Emergency Switch With Key
LED
Volumetric Sensors
Operation
Programming
Simplified Programming
Closing The Memory
Protected Programming
Opening The Memory And Programming A New Remote Control
System Autodiagnosis
Manual Diagnosis
Fault Diagnosis Using Diagnostic Equipment
Signals Entering And Leaving The Alarm Control Unit
AIR BAG AND PRE-TENSIONERS
Introduction
Driver’s Air Bag Module
Inflation Device
Clock Spring
Passenger Air Bag Module
Pre-Tensioners
Electronic Control Unit
Air Bag Warning Light
Duration Of System Components
Autodiagnosis
Fault Diagnosis
Wiring Diagram
Operations On Vehicle
Dangers To Health
Effects Of Over Exposure
Safety Instructions For Handling Air Bag Modules
Disposing Of Air Bag Modules Safety Instructions For Handling Pre-Tensioners
Removing-Refitting Driver’s Air Bag Removing-Refitting Clock Spring Removing-Refitting Passenger Air Bag Replacing Passenger Air Bag
Cover
Removing-Refitting Air Bag Control Unit
Removing-Refitting Pre-Tensioners
Recharging
Battery
Alternator
STARTING
Starter Motor
LIGHTING
Electric Headlamp Alignment
-WIRING DIAGRAMS
Electrical Symbols
Explanation To The Wiring Diagrams
Wiring Diagrams
Key
-ANALYTICAL CHARTS
-BODYWORK
SAFETY
Passive Safety
Seats
Protection Against Fire
ECOLOGY AND THE ENVIRONMENT
Recyclability Of Materials
Thermoplastic And Thermosetting Materials
BODYSHELL
Protective Treatments
Painting
Sound-Proofing
Impact Diagnosis
Diagram For Checking Underbody
Typical Measurements
REPLACING BODY PANELS
Graphic Index For External Panels
Graphic Index For Structural Panels
Warnings For Operators
Accident Prevention Measures
Warnings For Replacements
Warnings For Welding
General Instructions For Repairs
Symbols
Front Wing
Rear Wing (Weekend)
Rear Wing And Wheel Arch (Saloon)
Side Member And Underdoor Reinforcement
Roof
Rear Light Cluster Housing (Saloon)
Rear Light Cluster Housing (Weekend)
Rear Cross Member Cover (Saloon)
Rear Cross Member Cover (Weekend)
Partial Rear Cross Member Cover 8
Rear Floor And Side Members
Front Cross Member
Complete Front Panel
Partial Front Panel
Front Pillar
Centre Pillar
BUMPERS
Removing-Refitting Front Bumper
Removing-Refitting Rear Bumper (Marea)
Removing-Refitting Folding Rear Bumper (Marea Weekend)
Removing-Refitting Folding Rear Bumper Outer Cover (Marea Weekend)
Removing-Refitting Side Rear Bumper (Marea Weekend)
FRONT DOOR
Removing-Refitting Door
Adjustments
General View Of Removing Front Door
Ramoving-Tefitting Door Panel And Protective Cover
Removing-Refitting Outer Door Handle
Replacing Door Lock Barrel
Removing-Refitting Door Lock
Removing-Refitting Door Opening Lever
Removing-Refitting Lowering Window Glass
Removing-Refitting Window Opening Device
Removing-Refitting External Rear View Mirror (Electrical)
Removing-Refitting External Rear View Mirror (Manual)
Removing-Refitting External Rear View Mirror (Manual)
Removing-Refitting Door Seal
Removing-Refitting Door Rear Pillar Trim
REAR DOOR
Removing-Refitting Door Panel And Protective Cover
Removing-Refitting Fixed Window Glass
Removing-Refitting Lowering Window Glass
Removing-Refitting Manual Window Opening Device
Removing-Refitting Electric Window Opening Device
BONNET LID
Removing-Refitting Bonnet Lid
Adjustments
Removing-Refitting Bonnet Lid Release Cable
Removing-Refitting Engine Compartment Lock Striker
Removing-Refitting Windscreen Washer Pipes
Removing-Refitting Front Grille
BOOT LID (Marea)
Removing-Refitting Boot Lid
Adjustments
Removing-Refitting Boot Lid Lock
Replacing Lock Barrel
Removing-Refitting Bonnet Lid Release Cable
Removing-Refitting Rear Number Plate Holder
REAR TAILGATE (Marea Weekend)
Removing-Refitting Rear Tailgate
Adjustments
Removing-Refitting Interior Fittings For Rear Tailgate
Removing-Refitting Idler For Rear Tailgate Locks
Removing-Refitting Rear Tailgate Locks
Removing-Refitting Rear Bumper Opening Mechanism
Removing-Refitting Folding Rear Bumper Locks
Removing-Refitting No. Plate Light Holder And Lock
Replacing Rear Tailgate Lock Barrel
SEATS
Removing-Refitting Front Seat
Dismantling-Reassembling Front Seat
Removing-Refitting Rear Seat (Marea)
Removing-Refitting Rear Seat (Marea Weekend)
INTERIOR FITTINGS
Removing-Refitting Sun Visors
Removing-Refitting Front Pillar Cover
Removing-Refitting Front/Rear Passenger Grab Handles
Removing-Refitting Roof Lining Front Fixing Covers
Removing-Refitting Centre Pillar Cover
Removing-Refitting Rear Parcel Shelf (Marea)
Removing-Refitting Rear Pillar Cover (Marea)
Removing-Refitting Luggage Compartment Side Lining (Marea Weekend)
Removing-Refitting Upper Luggage Compartment Covering (Marea Weekend)
Removing-Refitting Luggage Compartment Pillars Cover (Marea Weekend)
Removing-Refitting Rear Seat Side Cover (Marea Weekend)
Removing-Refitting Roof Lining (Marea)
Removing-Refitting Roof Lining (Marea Weekend)
General View Of Dashboard
Removing-Refitting Dashboard
Removing-Refitting Rear Air Vent
Removing-Refitting Tunnel Cover Armrest
Removing-Refitting Tunnel Cover Pocket
Removing-Refitting Front Seat Belts
Removing-Refitting Rear Seat Belts (Marea)
Removing-Refitting Rear Seat Belts (Maroa Weekend)
Mechanical Seat Belt Pre-Tensioners
EXTERIOR FITTINGS
Removing-Refitting Exterior Side Rubbing Strips
Removing-Refitting Side Trims On Roof Panel (Marea)
Removing-Refitting Side Trims On Roof Panel (Marea Weekend)
Removing-Refitting Roof Rail (Marea Weekend)
SUN ROOF
Introduction
Removing-Refitting Complete Roof
Dismantling-Reassembling Complete Sun Roof
Adjustments During Refitting
WINDOW GLASSES
Stuck Window Glasses
Tools
Replacing Front Window Glass (Windscreen)
Replacing Rear Window Glass (Rearscreen) (Marea)
Replacing Rear Window Glass (Rearscreen) (Marea Weekend)
Replacing Rear Fixed Side Window Glass (Marea Weekend)
-AUXULIARY UNITS 99 RANGE
CLIMATE CONTROL
Foreword
Connection With Engine Management Control Unit
Additional Heater
Location Of Climate Control System Components
Compressor
Scroll Compressor
Sanden Sd7V16 Compressor
Denso