Factory Service Manual For Grove Crane. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 361
Number: CTRL673-02 (july 2020)
Bookmarks: Yes
Searchable: Yes

Model

Grove Crane
TMS500-2

Contents

-INTRODUCTION
Using The Service Manual
Safety Messages
List Of Specifications
General Maintenance
-HYDRAULIC SYSTEM
Description
Supply Pressure and Return Circuit
Maintenance
Return Hydraulic Filter Assembly
Hydraulic Pumps
Carrier Valves
Outrigger Selector Manifold Valve
Outrigger Control Manifold
Pilot Operated Check Valve
Superstructure Hydraulic system
Cylinders
Pressure Setting Procedures
-ELECTRICAL SYSTEM
Description
Batteries
Carrier Power Panel and Fuse Panels
Superstructure Cab Fuse and Relay Panels
Caméra System (Optional)
Radios (Optional)
Maintenance
Jump Starting Hazard
Troubleshooting
Troubleshooting Accessories
Switch Replacement
Windshield Wiper Assembly Replacement – Carrier Cab
Windshield Washer Assembly Replacement
Superstructure Wiper Assembly
Windshield Wiper Assembly Replacement – Superstructure Cab
Windshield Washer Assembly Replacement
Computer Modules
Using the Operator Display Module (ODM)
Remote Controller (Optional)
-BOOM
Description
Boom System Components
Boom Extension Sequence
Boom Retract Sequence
Telescope Circuit
Telescope Circuit Troubleshooting
Lift Circuit
Lift Circuit Troubleshooting
General Maintenance Notes
Boom Extension Removal (Optional)
Boom Removal
Boom Nose Sheaves
Boom Assembly Procedure
Tensioning the Boom Extend and Retract Cables
Final Boom installation
Swingaway Extension Installation (Optional)
Boom Maintenance
Extension and Retraction Cable Maintenance
Lift Cylinder Maintenance
-HOIST AND COUNTERWEIGHT
Description
Theory of Operation
Maintenance
Hoist Maintenance and Inspection
Preventive Maintenance and Oil Sampling
Brake Test Procedure
Hoist to Boom Alignment
Piston Motor and Control Valve
Idler Drum and Cable Follower
Hoist Drum Rotation Indicator System
Counterweights
Counterweight Removal
-SWING SECTION
Introduction
Swing Motor
Swing Gearbox and Brake
Swing Bearing
Swivels
-POWER TRAIN
Engine
Maintenance
Engine Control System
Fuel System
Air Intake System
Exhaust System
After-treatment Diesel Exhaust Fluid (DEF)
Water Cooling System
Drive Train
Maintenance
Electronic Clutch Actuator (ECA)
Transmission
Pump/PTO Assembly
-UNDERCARRIAGE
Axles
Maintenance
Wheels and Tires
Steering System
Steering Gearbox
Air System
Brakes
Non-Asbestos Warning
Front Brakes
Automatic Slack Adjuster
Rear Brakes
Anti-Lock Brake System (ABSV Automatic Traction Control (ATC)
Special Tools
Outriggers
Outrigger Jack Cylinders
Center Front Jack Cylinder
Outrigger Monitoring System
-LUBRICATION
General
Cylinder Rod Surface Protection
Wire Rope Lubrication
Lubrication Points
Carwell Rust Inhibitor