Hitachi EX550-5 EX600H-5 Workshop Manual

$29.95

Factory Workshop Manual and Technical Manual For Hitachi EX550-5, EX600H-5 Excavators. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Photo 8 - Hitachi EX550-5 EX600H-5 Workshop Manual
Hitachi EX550-5 EX600H-5 Workshop Manual $29.95
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Factory Workshop Manual and Technical Manual For Hitachi EX550-5, EX600H-5 Excavators. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 585
Bookmarks: No
Searchable: No
Number:
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Hitachi EX550-5, EX600H-5

Contents

Workshop Manual

  • -GENERAL INFORMATION
    –PRECAUTIONS FOR DISASSEMBLING AND ASSEMBLING
    Precautions for Disassembling and Assembling
    Maintenance Standard
    Terminology
    –TIGHTENING
    Tightening Torque Specification
    Torque Chart
    Piping Joint
  • -UPPERSTRUCTURE
    –CAB
    Remove and Install Cab
    Dimensions of the Cab Glass
    –COUNTERWEIGHT
    Remove and Install Counterweight
    –PUMP DEVICE
    Remove and Install Pump Device
    Disassemble Pump Transmission
    Assemble Pump Transmission
    Remove and Install Main Pump
    Disassemble Main Pump
    Assemble Main Pump
    Disassemble and Assemble Pilot Pump
    –CONTROL VALVE
    Remove and Install Control Valve
    Disassemble Control Valve 1
    Assemble Control Valve 1
    Disassemble Control Valve 2
    Assemble Control Valve 2
    Disassemble Control Valve 3
    Assemble Control Valve 3
    Disassemble Control Valve 4
    Assemble Control Valve 4
    Disassemble Control Valve 5
    Assemble Control Valve 5
    –SWING DEVICE
    Remove and Install Swing Device
    Disassemble Swing Device
    Assemble Swing Device
    Disassemble Swing Motor
    Assemble Swing Motor
    Maintenance Standard
    –PILOT VALVE
    Remove and Install Right Pilot Valve
    Remove and Install Left Pilot Valve
    Remove and Install Travel Pilot Vatve
    Disassemble Front Attachment Pilot Valve
    Assemble Front Attachment Pilot Valve
    Disassemble Travel Pilot Valve
    Assemble Travel Pilot Valve
    –PILOT SHUT-OFF VALVE
    Remove and Install
    Pilot Shut-off Valve
    Disassemble Pilot Shut-off Valve
    Assemble Pilot Shut-off Valve
    –SHOCKLESS VALVE
    Remove and Install Front Attachment Shockless Valve
    Disassemble and Assemble Front Attachment Shockless Valve
    Remove and Install Travel Shockless Valve
    Disassemble and Assemble Travel Shockless Vatve
    –SOLENOID VALVE
    Remove and Install
    Three-Spool Solenoid Valve
    Disassemble and Assemble Three-Spool Solenoid Valve
  • -UNDERCARRIAGE
    –SWING BEARING
    Remove and Install Swing Bearing
    Disassemble Swing Bearing
    Assemble Swing Bearing
    –TRAVEL DEVICE
    Remove and Install Travel Device
    Disassemble Travel Device
    Assemble Travel Device
    Disassemble Travel Motor
    Assemble Travel Motor
    Disassemble Brake Valve
    Assemble Brake Valve
    Maintenance Standard
    –CENTER JOINT
    Remove and Install Center Joint
    Disassemble Center Joint
    Assemble Center Joint
    Maintenance Standard
    –TRACK ADJUSTER
    Remove and Install
    Track Adjuster
    Disassemble Track Adjuster
    Assemble Track Adjuster
    –FRONT IDLER
    Remove and Install Front Idler
    Disassemble Front Idler
    Assemble Front Idler
    Maintenance Standard
    –UPPER AND LOWER ROLLER
    Remove and Install Upper Roller
    Remove and Install Lower Roller
    Disassemble Upper Roller
    Assemble Upper Roller
    Disassemble Lower Roller
    Assemble Lower Roller
    Maintenance Standard
    –TRACK
    Remove and Install Tracks
    Maintenance Standard
  • -FRONT ATTACHMENT
    –FRONT ATTACHMENT
    Preparation for Removing and Installing Cylinder
    Remove and Install Cylinder
    Maintenance Standards
    Air Bleeding Procedure
    –CYLINDER
    Disassemble Cylinders
    Assemble Cylinders
    Maintenance Standards

Technical Manual

  • SAFETY
  • -GENERAL
    –SPECIFICATION
    Specifications
    Working Ranges I Transporting
    Dimensions
    –COMPONENT LAYOUT
    Mam Components
    Electrical System (1)
    Electrical System (2)
    Electrical System (3)
    Control Valve
    Others
  • -SYSTEM
    –CONTROL SYSTEM
    Outline
    Engine Control
    Pump Control
    Valve Control
    Other Control
    –HYDRAULIC SYSTEM
    Outline
    Main Circuit
    Pilot Circuit
    –ELECTRICAL SYSTEM
    Outline
    Power Circuit
    Bulb Check Circuit
    Engine Start Circuit
    Charging Circuit
    Accessory Circuit
    Surge Voltage Prevention Cirouit
    Engine Stop Circuit
  • -COMPONENT OPERATION
    –PUMP DEVICE
    Outline
    Main Pump
    Regulator
    Pilot Pump
    N Sensor (Engine Speed Sensor)
    P Sensor (Pump Delivery Pressure Sensor)
    A Sensor (Pump Displacement Angle Sensor)
    –SWING DEVICE
    Outline
    Swing Motor
    Valve Unit
    Swing Parking Brake
    Swing Reduction Gear
    –CONTROL VALVE
    Outline
    Hydraulic Circuit
    Flow Combiner Valve
    Pump Control Valve
    Maili Relief Vdlve
    Overload Relief Valve
    Make-Up Valve
    Holding Valve
    Arm Regenerative Valve
    –PILOT VALVE
    Outline
    Operation
    –TRAVEL DEVICE
    Outline
    Travel Reduction Gear
    Travel Motor
    Travel Brake Valve
    Travel Motor Displacement
    Angle Shift
    Parking Brake
    –OTHERS (UPPERSTRUCTURE)
    Pilot Shut-Off Valve
    Shockless Valve
    Solenoid Valve Unit
    Accumulator
    –OTHERS (UNDERCARRIAGE)
    Swing Bearing
    Center Joint
    Track Adjuster
  • -OPERATIONAL PERFORMANCE TEST
    –INTRODUCTION
    Operational Performance Tests
    Preparation for Performance
    Test
    –ENGINE TEST
    Engine Speed
    Injector and Valve Clearance Adjustment
    –EXCAVATOR TEST
    Travel Speed
    Track Revolution Speed
    Mistrack Check
    Travel Parking Function Check
    Swing Speed
    Swing Function Drift Check
    Swing Motor Leakage
    Maximum Swingable Slant Angle
    Swing Bearing Play
    Hydraulic Cylinder Cycle Time
    Dig Function Drift Check
    Control Lever Operating Force
    Control Lever Stroke
    Boom Raise/Swing Combined Operation Check
    –COMPONENT TEST
    Primary Pilot Pressure
    Secondary Pilot Pressure
    Main Relief Pressure Shift Control Pressure(SA Pressure)
    Travel Mode Shift Control Pressure(SB Pressure)
    Swing Parking Brake Release Pressure(SC Pressure)
    Main Relief Pressure
    Overload Relief Pressure
    Main Pump Flow Rate
    Swing Motor Drainage
    Travel Motor Drainage
    –STANDARD
    Operational Performance Standard Table
  • -TROUBLESHOOTING
    –DIAGNOSING PROCEDURE
    Introduction
    Diagnosing Procedure
    Dr EX
    Dr EX Start-Up Procedure
    Clearing the Self-Diagnosing
    Retrial “A”
    Retrial “B”
    EC Related Fault Codes
    PVC Related Fault Codes
    Monitoring Function
    –COMPONENT LAYOUT
    Main Components
    Electrical System (1)
    Electrical System (2)
    Electrical System (3)
    Control Valve
    Others
    –TROUBLESHOOTING A
    Tiuublehliuuliny A Piuceduie
    EC Related Fault Codes
    PVC Related Fault Codes
    Fault Codes 0102 03,04,06 (Failure (type 1,2, 3,4,6) of EC]
    Fault Code 05 (Signal from PVC is not Transmitted to EC)
    Fault Codes 09,10 (Short Circuit and Discontinuity of EC Sensor)
    Fault Codes 11, 12 (Short Circuit and Discontinuity of Eng Governor Dial/Lever Angle Sensor)
    Fault Code 13 (N Sensor Malfunction)
    Fault Code 14 (Discontinuty of overheat Switch L and/or Hydraulic oil Temperature Sensor)
    Fault Codes 17, 18 19 21,22 (Failure (type 17, 18, 19 21,22) of PVC]
    Fault Code 20 (Signal from EC is not Transmitted to PVC)
    Fault Codes 23 24 (Pump Control Malfunction)
    Fault Codes 26 34 (Discontinuity of DP Sensor)
    Fault Codes 27, 28, 35, 36 (Short Circuit and Discontinuty of P Sensor)
    Fault Codes 29, 30 37, 38 (Short Circuit and Discontinuity of A Sensor)
    Sensor Operating Range List
    –TROUBLESHOOTING B
    Troubleshooting B Procedure
    Correlation between Part Failure and
    Abnormalities that Machine may Show Correlation between Troubles and Part Failures
    Engine System Troubleshooting
    Total Actuator System Troubleshooting
    Front Attachment System Troubleshooting
    Swing System Troubleshooting
    Travel System Troubleshooting
    Troubleshooting for Other Functions
    EC Sensor Installation and Voltage Adjustment
    Installation and Adjustment of the A Sensor
    –TROUBLESHOOTING C
    Troubleshooting C Procedure
    Malfunction of Coolant Temperature Gauge
    Malfunction of Fuel Gauge
    Malfunction of Indicator Bulb Check System
    Malfunction of Level Check Switch
    Malfunction of Engine Oil Level Indicator
    Malfunction of Coolant Level Indicator
    Malfunction of Hydraulic Oil Level indicator
    Malfunction of Alternator Indicator
    Malfunction of Engine Oil Pressure Indicator
    Malfunction of Overheat Indicator
    Malfunction of Fuel Level Indicator
    Malfunction of Air Fitter Restriction Indicator
    Malfunction of Hour Meter
    Malfunction of Buzzer
    Malfunction of Work Light Indicator
    –ELECTRICAL SYSTEM INSPECTION
    Precautions for Inspection and Maintenance
    Instructions for Disconnecting Connectors
    Fuse Continuity Test
    Fusible Link Inspection and Replacement
    Battery Voltage Check
    How to Troubleshoot Alternator Malfunctions
    Continuity Check
    Voltage and Current Check
    Check Using False Signal
    Relay Replacing Procedure
    –HARNESS CHECK
    Circuit Check

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