Factory Service Repair Manual For Honda TRX450R ATV. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 331
Bookmarks: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Honda ATV TRX450R

Contents

– General Info
Service Rules
Model Identification
General Specifications
Lubrication System Specifications
Fuel System Specifications
Cooling System Specifications
Cylinder Head/Valve/Camshaft Specifications
Cylinder/Piston Specifications
Clutch’kickstarter/Gearshift
Linkage Specifications
Crankcase/Transmission/
Crankshaft Specifications
Front Wheel/Suspension/
Steering Specifications Rear Wheel/Suspension
Specifications
Hydraulic Brake Specfica1 Ions-Electrical Specifications
Standard Torque Values
Engine & Frame Torque Values Lubrication & Seal Points
Cable & Harness Routing
Emission Control Systems
Emission Control Information
Label
– Tech Features
Unicam System
Hot Strat System
Twin Sump Lubrication System
– Frame Body Exhaust
Service Information
Troubleshooting
Seat
Mud Guard/Footpeg
Top Cover
Front Fender
Rear Fender
Engine Guard
Skid Plate
Fuel Tank
Heat Guard Plate
Exhaust System
– Maintenance
Maintenance Schedule
Fuel Line
Throttle Operation
Air Cleaner
Spark Plug
Valve Clearance/
Decompressor System
Engine Oil/Filter
Transmission Oil
Engine Idle Speed
Radiator Coolant
Cooling System
Drive Chain
Drive Chain Slider
Brake Fluid
Brake Pads Wear
Brake Light Switch
Brake System
Skid Plate, Engine Guard
Clutch System
Suspension
Spark Arrester
Nuts, Bolts, Fasteners
Wheels/Tires
Steering Head Bearing
Steering Shaft Holder Bearing
Steering System
– Lubrication
Lubrication System Diagram
Service Information
Troubleshooting
Oil Strainer/Pressure Relief Valve
Oil Pump
Oil Cooler
– Fuel System
System Components
Service Information-Troubleshooting
Air Cleaner Housing Carburetor Removal
Carburetor Disassembly
Carburetor Assembly
Carburetor Installation Pilot Screw Adjustment
– Cooling
System Components Service I
Information Troubleshooting
System Testing
Coolant Replacement
Thermostat
Radiator/Cooling Fan
Water Pump
– Engine Removal
System Components
Service Information
Engine Removal
Engine Installation
– Head Piston
System Components
Service Information
Troubleshooting
Cylinder/Piston Removal
Cylinder/Piston Installation
– Clutch
System Components
Service Information
Troubleshooting
Right Crankcase Cover Removal
Clutch
Kickstarter
Gearshift Linkage
Right Crankcase Cover
Installation
– Crankcase
System Components
Service Information
Troubleshooting
Balancer Gear/Balancer
Crankcase Separation
Transmission
Crankshaft
Crankcase Bearing
Crankcase Assembly
– Cylinder Head
System Components
Service Information
Troubleshooting
Cylinder Compression
Cylinder Head Cover Removal
Camshaft Holder Removal
Camshaft/Decompressor
Disassembly
Cylinder Head Removal
Cylinder Head Disassembly
Valve Guide Replacement
Valve Seat Inspection/Refacing
Cylinder Head Assembly
Cylinder Head Installation
Camshaft/Decompressor
Assembly
Camshaft Holder Installation
Cylinder Head Cover Installation
– Front Wheel
System Components Service Information Troubleshooting
Handlebar
Throttle Housing
Front Wheel
Tires
Front Wheel Hub
Front Shock Absorber
Suspension Arm
Steering Shaft
Tie-Rod
– rear wheel
System Components
Service Information
Troubleshooting
Rear Wheel
Rear Axle/Bearing Holder
Rear Shock Absorber
Shock Linkage
Swingarm
– Brakes
System Components
Service Information
Troubleshooting
Brake Fluid Replacement
Air Bleeding
Brake Pad/Disc
Front Master Cylinder
Front Brake Caliper
Rear Master Cylinder
Rear Brake Caliper
Brake Pedal
– Electrical
Component Location
Service Information
Troubleshooting
Generating System
Alternator
Regulator/Rectifier
Ignition System Inspection
Ignition Timing
Ignition Coil
Icm (Ignition Control Module)
Headlight
Brake/Taillight
Ignition Switch
Handlebar Switch
Brake Light Switch
Carburetor Heater
Throttle Position Sensor
Coolant Temperature Indicator
Cooling Fan Motor
Engine Coolant Temperature (Ect) Sensor
– Wiring Diagrams
– Troubleshooting
Engine Does Not Start Or Is Hard To Start
Engine Lacks Power
Poor Performance At Low And Idle Speed
Poor Performance At High Speed
Poor Handling