Factory Workshop Manual For Isuzu Diesel Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 1133
Bookmarks: Yes
Wiring Diagrams: Yes

Model

Isuzu Diesel Engine
4JJ1
Interim Tier 4 Compatible

Contents

-INTRODUCTION
Safety Information
-SERVICE INFORMATION GUIDE
Contents Included In Service Information
Plastic Gauge
Recommended Liquid Gasket
Thread Locking Adhesive Agent
Term
Abbreviations
Standard Bolts
-MAINTENANCE INFORMATION
Maintenance Precautions
Primary Specifications
Function, Structure, Operation
Introduction To The Trouble Diagnosis
-FUNCTIONAL INSPECTION
Engine Compression Pressure Inspection
Fuel System Check
Lubrication System Check
Air Intake System Check
Exhaust System Check
DPD Control System Check
EGR Control System Check
Starting System Check
Glow Control System Check
OBD System Check
Inspection Of The Diagnostic Light Warning Light Illumination Circuit System
Inspection Of The Diagnostic Light Warning Light Blinking Circuit System
Inspection Of The Starter Circuit System
-SYMPTOM
Engine Start Failure
Engine Stalling
Engine Hunching, Rough Idling
Excessive White Smoke In The Exhaust Gas
Excessive Black Smoke In The Exhaust Gas
Abnormal Noise
Large Fuel Consumption
Large Oil Consumption
Insufficient Engine Output
DPD System Manual Regeneration Frequently
DPD System Regeneration Long Time
-DTC INFORMATION
Flash Codes
-ENGINE CONTROL
Flash Codes
-MECHANICAL
Cylinder Head Cover
Cylinder Head Assembly
Cylinder Block
Exhaust Manifold
Crankshaft
Camshaft
Flywheel
Crankshaft Front Oil Seal
Crankshaft Rear Oil Seal
Timing Chain
Timing Gear Train
CMP Sensor
Intake Throttle Valve
CKP Sensor
Timing Gear Case
Inlet Manifold
Rocker Arm Shaft Assembly
Piston And Connecting Rod
Valve Stem Oil Seal And Valve Spring
Supplementary Information
-FUEL SYSTEM
Common Rail Assembly
Injector
Suction Control Valve
Fuel Filter
Fuel Temperature Sensor
Pressure Limiter
Fuel Pressure Sensor
Fuel Supply Pump
Supplementary Information
-COOLING
Thermostat
Cooling Fan Belt
Radiator
Overheat Switch
Coolant
Water Pump Assembly
Engine Coolant Temperature Sensor
Supplementary Information
-LUBRICATION
Oil Pump Assembly
Engine Oil
Oil Cooler Assembly
Oil Filter Element
Oil Pressure Sensor
Oil Pan And Crank Case
Supplementary Information
-INDUCTION
Turbocharger Assembly
Turbocharger Control Solenoid
Boost Sensor
Intercooler
Air Cleaner Element
IMT Sensor
Vacuum Sensor
Boost Temperature Sensor
Supplementary Information
-EXHAUST
DPD Assembly
Exhaust Differential Pressure Sensor
Exhaust Gas Temperature Sensor
Supplementary Information
-AUX EMISSION CONTROL DEVICES
EGR Valve
EGR Cooler
Supplementary Information,
-ELECTRICAL
Glow Plug
Generator
ECM
Starter Motor
Supplementary Information
-WIRING DIAGRAM
Using the Wiring Diagram
Engine
Location Diagram
Connector List
Terminal Name
-E-IDSS USER GUIDE
About Isuzu Diagnostic Service System User Guide
PC Requirements
Hardware
Installation Instructions
Uninstall Instructions
IDSS Registration Method
Hardware Connections
IDSS Main Screen
IDSS Web Updater
Recent Engines Loaded
Recent Service Bulletins
IDSS Firmware Update
IDSS Overview
Toolbar
Service Information