Factory Service Manual For JCB Loadall Telescopic Handler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 717
Number: 9803/3640U-8 (issued 2004)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JCB Loadall Telescopic Handler
506C
Serial No. from 579781

506CHL
508C
Serial No. from 579569

Contents

-GENERAL INFORMATION
Introduction
Standard Torque Settings
Service Tools
Service Consumables
Terms and Definitions
-CARE AND SAFETY
Safety Notices
-ROUTINE MAINTENANCE
Routine Maintenance
-ATTACHMENTS
Service Procedures
-BODY AND FRAMEWORK
Service Procedures
Boom
Boom Chains
Combined Fuel and Hydraulic Tank
Cab
-ELECTRICS
Technical Data
Basic System Operation
Service Procedures
Alternator (A and R Series Engine)
Alternator (JCB 444 Engine)
Starter Motor (A and R Series Engine)
Starter Motor (JCB 444 Engine)
Switches
Harness Data
-CONTROLS
Dual Control Function Levers
-HYDRAULICS
Technical Data
Basic System Operation
Circuit Schematics
Circuit Descriptions
Fault Finding
Service Procedures
Main Pump
Fan Pump
Tandem Steer/Fan Pump
Control Valve
Fan Motor
Fan Motor (from S/N 1184000)
Rams
-TRANSMISSIONS
Technical Data
Fault Finding
Transmission Removal and Replacement
Syncro Shuttle
Reverser Unit
Solenoid Valve – Dismantling and Assembly
PTFE Piston Ring Seals – Fitting Procedure
Collapsible Spacer – Assembly
Output Shaft Removal – Larger Diameter Gear
Powershift Transmission
Propshafts – Removal and Replacement
Road Wheel – Removal and Replacement
Water Ballast Tires
Axles
Oil Cooler
Salvage/Repair
Product Changes
-BRAKES
Technical Data
Basic Operation
Service Procedures
Master Cylinder
Park Brake
-STEERING
Technical Data
Basic System Operation
Circuit Descriptions
Service Procedures
Priority Valve
Steer Rams
Steer Mode Valve
Steer Unit
-ENGINE
Technical Data