Factory Service Manual For JCB Side Engine Loadall Telescopic Handler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 2974
Number: 9813/0900-3 (issued 2004)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
JCB Side Engine Loadall Telescopic Handler
536-60
536-70
536-T60
536-T70
Serial No. from 1522577 to TBA
531-70
Serial No. from 1522574 to TBA
535-95
Serial No. from 1522588 to TBA
541-70
Serial No. from 1522566 to TBA
533-105
Serial No. from 1522615 to TBA
526-56
Serial No. from 1448231 to TBA
550-80
Serial No. from 1186000 to TBA
531-T70
Serial No. from 1522570 to TBA
541-T70
Serial No. from 1522566 to TBA
535-T95
Serial No. from 1522569 to TBA
550-T80
Serial No. from 1186000 to TBA
Contents
-GENERAL INFORMATION
Applications
Use
Machine Identification
Torque Settings
Service Tools
Service Consumables
Fuel
Stall Speed Combinations
-CARE AND SAFETY
Safety Notices
General Procedures
-ROUTINE MAINTENANCE
Applications
Routine Maintenance
-BODY AND FRAMEWORK
Applications
Fork Carriage
Cab Heating And Ventilation System
Cab Air Conditioning System
Longitudinal Load Moment System
Cab
Air Conditioning Condenser – Cooling Pack Mounted
Air Conditioning Condenser – Cab Roof Mounted
Cab HV and HVAC Unit
Air Conditioning Binary Switch
Heater Valve
Fuel Tank
Engine Cover
Valve Block Covers
Mudguards
Chaff Guards
Boom
Hydraulic Tank
LLMI Axle Transducer
Stabilisers
Longitudinal Load Moment Indicator Unit
Longitudinal Load Moment Control Sensors
Clean Air Kit System
-ELECTRICS
Applications
Fuses and Relays
Schematics
Electrical Harness System
Battery Charging System
Alternator
Battery
-HYDRAULICS
Applications
Systems and Schematics
Parallel Hydraulic System
LSP Electro Servo Hydraulic System
Auxiliary Relief Valve (ARV) Operation
Main Relief Valve (MRV)/Load Sense Relief Valve (LSRV) Operation
Pressure Compensator Operation
Parallel Lift Operation
Boom Pressure Balance System
Universal Hydraulic Circuit Faults
Parallel Circuit Faults
LSP Electro Servo Circuit Faults
Parallel System Pressure Tests
Variflow LSP System Pressure Tests
LSP System Pressure Tests
Pump Flow Tests – Gearpump
Smooth Ride System (SRS) – Parallel/Electro Servo
Smooth Ride System-Electro Servo
Variable Hydraulic Cooling Fan Control System
Parallel Control Valve
Electro Servo Control Valve
Pilot Pressure Supply Valve
Gearpump Operation
Variable Pump Operation
Gearpump Removal and Replacement
Variflow Pump Removal and Replacement
Hydraulic Cooling Fan Motor – Fixed Speed
Hydraulic Cooling Fan Motor – Variable Speed
Electro Servo Control Lever
Parallel Single Lever Control Lever
Stabiliser Ram
Sway Ram
Displacement Ram
Tilt Ram
Lift Rams
Extension Ram
Ram Maintenance
Sway/Fan Changeover Valve
Hydraulic Oil Cooler By-Pass System
Hydraulic Oil Cooler By-Pass Valve
Internal Hydraulic Tank Filter
SRS Accumulators
Ambient Air Temperature Sender
Sway Circuit – Bleed Procedure
Tilt Circuit – Bleed Procedure
3 Stage Boom – Extend Circuit – Bleed Procedure
-TRANSMISSION
Applications
Configuration
Wheels and Tyres
Front Axles
Rear Axles
PS750 Mk IV Gearbox System
PS764 Gearbox System
PS766 Gearbox System
SS700 Gearbox System
Torque Converter Lock Up System
PS750 Mk IV Hydraulic Operation
PS760 Gearbox Hydraulic Operation
SS700 Gearbox Hydraulic Operation
Gearbox Systems Fault Finding
PS750 Mk IV Gearbox – Hydraulic Testing
PS760 Gearbox – Hydraulic Testing
SS700 Gearbox – Hydraulic Testing
Torque Converter Stall Tests
Flushing the Transmission Oil
Dual Control System
ShiftMaster ECU
PS750 Mk IV Gearbox
PS760 Gearbox
SS700 Gearbox
Bevel Gearbox
Torque Converter Operation
Torque Converter
Transmission Oil Cooler – Liquid to Liquid
Transmission Oil Cooler – Air Blast
Propshafts
Engine Speed Sensor
Transmission Speed Sensor
SS700 Cableshift
-BRAKES
Applications
Single Axle Service Brakes System
Power Brake System
External Park Brake System
Internal Park Brake System
Park Brake Calliper
Park Brake Disc
Park Brake Switch
Servo Exhauster Unit
Servo Unit, Single Axle Brakes
Master Cylinder
Fluid Reservoir
Power Brake Valve
Power Brake Accumulator
Power Brake Charge Valve
-STEERING
Applications
Steering System
Manual Steer Mode System
Auto Steer Mode System
Hydraulic Steering Unit
Priority Valve
Power Track Rod
Steering Column
Manual Steer Mode Valve
Auto Steer Mode Valve
Steer Proximity Switches
-ENGINE
Applications
Start and Stop System
Cold Start Heater System
Starter Motor
Cooling Pack
Coolant Expansion Tank
Air Filter Vacuum Switch
Throttle Pedal and Cable
Throttle Position Sensor
Exhaust Silencer
JCB Dieselmax
-ELECTRONIC DATA SYSTEMS
Applications
CANbus System
Loadall Monitoring System
Fault Code System
Servicemaster System
Servicemaster Tool Set
JCB 4.4L Tier 3 SE Diagnostic Tool – User Guide
JCB 4.4L Tier 3 SE Engine Setup Tool – User Guide
Shiftmaster 2.3 Diagnostics Tool
Loadall LMS Setup Tool – User Guide
Loadall Datalogger Tool – User Guide
Loadall Machine Diagnostics Tool – User Guide
Boom Angle Sensor Calibration Tool – User Guide
Immobiliser Diagnostics Tool
Immobiliser Setup Tool
Pulse Width Modulation Theory
Electronic Control Unit Theory
Machine Control ECU
Livelink ECU
Immobiliser ECU
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