JCB 540-170 540-140 535-125 Hi Viz 535-140 Hi Viz Service Manual Telescopic Handler 9813-1450

Factory Service Manual For JCB Side Engine Loadall Telescopic Handler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 2482
Number: 9813-1450-2 (issued 2004)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JCB Side Engine Loadall Telescopic Handler
540-170
540-140
535-125 Hi Viz
535-140 Hi Viz
Serial No. TBA

Contents

-GENERAL INFORMATION
Applications
Use
Machine Identification
Torque Settings
Service Tools
Service Consumables
Fuel
Stall Speed Combinations
-CARE AND SAFETY
Safety Notices
General Procedures
-ROUTINE MAINTENANCE
Routine Maintenance
-BODY AND FRAMEWORK
Applications
Fork Carriage
Cab Heating and Ventilation System
Cab Air Conditioning System
Longitudinal Load Moment System
Fault Finding and Testing
Cab
Air Conditioning Condenser – Cooling Pack Mounted
Air Conditioning Condenser – Cab Roof Mounted
Cab HV and HVAC Unit
Air Conditioning Binary Switch
Heater Valve
Fuel Tank
Valve Block Covers
Engine Cover
Mudguards
Chaff Guards
Deckplate
Boom
Stabilisers
Cab Side Cover
-ELECTRICS
Applications
Fuses And Relays
Schematics
Electrical Harness System
Battery Charging System
Alternator
Battery
-HYDRAULICS
Applications
Systems and Schematics
Parallel Hydraulic System
Parallel Servo Hydraulic System
Parallel Circuit Operation
Parallel Servo Circuit Operation
Main Relief Valve (MRV)/Load Sense Relief Valve (LSRV) Operation
Auxiliary Relief Valve (ARV) Operation
Parallel Lift Operation
Hydraulic Interlock System
Boom Pressure Balance System
Universal Hydraulic Circuit Faults
Parallel Circuit Faults
Parallel Servo Circuit Faults
Parallel System Pressure Tests
Parallel Servo System Pressure Tests
Pump Flow Tests – Gearpump
Parallel Control Valve
Servo Control Valves
Servo Solenoid Diverter Valve Block
Stabiliser Isolation Valve
Sway/Fan Changeover Valve
Gearpump Operation
Gearpump Removal and Replacement
Hydraulic Cooling Fan Motor – Fixed Speed
Variable Hydraulic Cooling Fan Control System
Hydraulic Cooling Fan Motor – Variable Speed
Extension Ram
Lift Rams
Tilt Ram
Displacement Ram
Sway Ram
Stabiliser Ram
Ram Maintenance
3 Stage Boom – Extend Circuit – Bleed Procedure
Stage Boom – Extend Circuit – Bleed Procedure
Tilt Circuit – Bleed Procedure
Sway Circuit – Bleed Procedure
-TRANSMISSION
Applications
Configuration
Wheels and Tyres
Front Axles
Rear Axles
PS750 Mk IV Gearbox System
PS764 Gearbox System
PS750 Mk IV Hydraulic Operation
PS760 Gearbox Hydraulic Operation
Torque Converter Operation
Gearbox Systems Fault Finding
Flushing the Transmission Oil
Torque Converter Stall Tests
PS750 Mk IV Gearbox – Hydraulic Testing
PS760 Gearbox – Hydraulic Testing
Torque Converter
PS750 Mk IV Gearbox
PS760 Gearbox
Bevel Gearbox
Transmission Oil Cooler – Liquid to Liquid
Transmission Oil Cooler – Air Blast
Propshafts
-BRAKES
Applications
Twin Axle Service Brakes System
External Park Brake System
Internal Park Brake System
Park Brake Calliper
Park Brake Disc
Park Brake Switch
Servo Exhauster Unit
Servo Unit, Twin Axle Brakes
Master Cylinder
Fluid Reservoir
-STEERING
Applications
Steering System
Manual Steer Mode System
Auto Steer Mode System
Hydraulic Steering Unit
Priority Valve
Power Track Rod
Steer Rams
Steering Column
Manual Steer Mode Valve
Auto Steer Mode Valve
Steer Proximity Switches
-ENGINE
Applications
Engine Start/Stop System
Cold Start Heater System
Starter Motor
Cooling Pack
Coolant Expansion Tank
Throttle Position Sensor
Air Cleaner Housing
Exhaust Silencer
Fuel Cooler Matrix
JCB EcoMax (SH, SL and DH)
-ELECTRONIC DATA SYSTEMS
Applications
CANbus System
Sub Section
Fault Code System
Servicemaster System
Servicemaster Tool Set
Machine Diagnostic Tool User Guide
Cluster Set Up Tool User Guide
IFM Transmission Diagnostic Tool User Guide
JCB EcoMax (SH,SL,DH) Engine Set Up Tool User Guide
JCB EcoMax (SH,SL,DH) Engine Diagnostics Tool User Guide
Boom Angle Sensor Calibration Tool – User Guide
Loadall Datalogger Tool – User Guide
Immobiliser Setup Tool
Immobiliser Diagnostics Tool
Pulse Width Modulation Theory
Electronic Control Unit Theory
Sub Section
Electronic Controllers
Brake System Devices
Cooling Fan Devices
Engine and Fuel System Devices
General Control Devices
HVAC Devices
Main Hydraulic Control Devices
Boom/Chassis Sensor Devices
Sub Section
Stabiliser and Sway Devices
Steer Mode Devices
Transmission Devices
Harness Interconnections
Device Ground Points

What you get

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