Factory Service Manual For JCB Mechanical Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 438
Number: 9806/3000-05
Searchable: Yes

Model

JCB Mechanical Engine
Dieselmax

Contents

-GENERAL INFORMATION
Introduction
Identifying the Engine
Technical Data
Torque Settings
Lubricants and Capacities
Service Aids
Service Tools
Service Parts and Repair Kits
Engine Lifting
Operating Procedures
-CARE AND SAFETY
Safety Notices
-MAINTENANCE
Routine Maintenance
-SYSTEMS DESCRIPTION
Engine Overview
Lubrication System
Fuel System
Induction, Exhaust and Breather Systems
Cooling System
Electrical System
-FAULT FINDING
Introduction
A Charts – Engine
B Charts – Fuel
C Charts – Lubricating Oil
D Charts – Coolant
-TEST PROCEDURES
Introduction
Testing
-FUEL SYSTEM
Fuel Filter
Fuel Lines
Fuel Lift Pump
Fuel Injection Pump
Fuel Injectors (Atomisers)
Bleeding Air From The System
-COOLING SYSTEM
Drive Belt – Coolant Pump
Thermostat
Coolant Inlet Assembly
Coolant Pump
Lubricating Oil Cooler
-LUBRICATION SYSTEM
Oil Filter Head
Oil Pan (Sump)
Oil Pump
Lubricating Oil Cooler and Filter Head
-ELECTRICAL SYSTEM
Starter Motor
Alternator
Electric Shut-Off Solenoid (ESOS)
Cold Start Advance Solenoid
Engine Cold Start Switch
Engine Oil Pressure Switch
Coolant Temperature Sender Unit
-INDUCTION AND EXHAUST SYSTEM
Turbocharger
Exhaust Manifold
Inlet Manifold
-BASE ENGINE
Cylinder Head
Front End Accessory Drive Belt System (FEAD)
Flywheel and Housing
Timing Case and Drive Gears Assembly
Pistons and Connecting Rods
Crankshaft Assembly