Factory Service Manual For JCB Side Engine Loadall With JCB Dieselmax Engines Telescopic Handler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 1404
Number: 9803/3730-10 (issued 2004)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JCB Side Engine Loadall With JCB Dieselmax Engines Telescopic Handler
Serial No. 1422000 to 1441999

Contents

-GENERAL INFORMATION
Introduction
Machine Identification
Fuel
Torque Settings
Service Tools
Service Aids
-CARE AND SAFETY
Safety Notices
General Procedures
-ROUTINE MAINTENANCE
Introduction
Service Schedules – Machines with SA, SB and SC Engines
Service Schedules – Machines with SE Engines
Fluids, Lubricants and Capacities
Cleaning the Machine
Inspection
Seat Belts
ROPS/FOPS (and OECD) Structure
Greasing
Heater and Air Conditioning
Brakes
Electrical System
Engine Air Filter
Engine
Fuel System
Hydraulic System
Transmission
Tyres and Wheels
Wear Pads
Windscreen Washer
Access Panels
Fire Extinguisher (if fitted)
-ATTACHMENTS
Service Procedures
-BODY AND FRAMEWORK
Technical Data
Basic Operation
Electrical Connections
Fault Finding
Service Procedures
Load Moment Indicator (LMI)
Air Conditioning (Option)
Boom
Cab
Cab Heater Valve
Fuel Tank
Engine Cover
Mudguards
-ELECTRICS
Technical Data
Schematic Circuits
Service Procedures
Battery
Alternator
Starter Motor
Earth Points
Harness Data
-CONTROLS
Column Switches
Steering Column
Control Cables
Throttle Pedal
Throttle Switch
Throttle Pedal and Throttle Position Sensor (TPS)
-HYDRAULICS
Technical Data
Basic Operation
Schematic Circuits
Circuit Descriptions
Fault Finding
Main Pump
Pilot Pressure Reducing Valve
Solenoid Diverter Valve (if fitted)
Servo Control Lever (if fitted)
Fan Motor (including reversible fans)
Hydraulic Rams
Smooth Ride System (SRS)
-TRANSMISSION
Technical Data
Basic Operation
Systems Description
Electrical Connections
Fault Finding
Propshafts
Front Axles SD70 and SD80
Rear Axles SD55 and SD80
Gearbox
Torque Converter
Bevel Gearbox
Oil Cooler, Liquid to Liquid
Oil Cooler, Air Blast Type
-BRAKES
Technical Data
Basic Operation
Fault Finding
Service Procedures
Master Cylinder
Fluid Reservoir
Servo Unit (if applicable)
Servo Exhauster Unit
Service Brakes
Park Brake
Park Brake Cable
Park Brake Switch
-STEERING
Technical Data
Basic System Operation
Circuit Schematics
Circuit Descriptions
Electrical Connections
Fault Finding
Service Procedures
Priority Valve
Power Track Rod
Steer Rams
Steer Mode Valve
Hydraulic Steer Unit
-ENGINE
Technical Data
Circuit Descriptions
Cooling Pack
Coolant Expansion Tank
Vacuum Switch
Silencer
Removal and Replacement
-FLOWSHARE
Introduction
Service Tools
Technical Data
Basic Operation
Schematic Circuits
Circuit Descriptions
Fault Finding
Service Procedures
Main Pump
Control Valve Block
Inloader Valve
Servo Pilot Valve