Factory Service Manual For JCB Telescopic Handler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 545
Number: 9803/9510-08 (issued 2004)
Searchable: Yes
Hydraulic Diagrams: Yes

Model

JCB Telescopic Handler
Teletruk Tier 2 Machines:
2.5 G
3.0 G
Serial No. from 1175813 to 1176999

3.0D 4×4
Serial No. from 1175813 to 1176569

3.5D
Serial No. from 1175813 to 1176572

3.5D 4×4
Serial No. from 1175813 to 1176591

3.0 D High Lift
Serial No. from 1175813 to 1176593

Teletruk Tier 3 Machines:
2.5D
3.0D
Serial No. from 1176570

3.0D 4×4
Serial No. from 1176573

3.5D
Serial No. from 1176592

3.5D 4×4
Serial No. from 1176586

3.0 D High Lift
Serial No. from 1176594

Contents

-GENERAL INFORMATION
Introduction
Identifying your Machine
Torque Settings
Service Consumables
Terms and Definitions
-CARE AND SAFETY
Safety Notices
-MAINTENANCE
Routine Maintenance
-ATTACHMENTS
Attachments
Quickhitch
Bucket
Forks
-BODY AND FRAMEWORK
Service Tools
Access Procedures for Maintenance
Boom
Hydraulic Tank
Diesel Fuel Tank
Counterweight
Carriage
Service Procedures
Cab
Operator’s Seat
-ELECTRICS
Service Tools
Technical DataHarness Data (Early Machines)
Harness Data (Later Machines)
Schematic Circuits (Early Machines)
Schematic Circuits (Later Machines)
Alternator
Starter Motor
Load Moment Indicator / LLMI with LLMC
Load Charts and Boom Indicators
Service Procedures
Servicemaster System
-CONTROLS
Technical Data
Introduction
Sensors and Actuators
Error Codes
Throttle Cable Control
Brake Pedal Sensor
Control Valve
Parkbrake Switch
Pulse Pick-up (Speed Sensor)
-HYDRAULICS
Service Tools
Technical Data
Basic Operation
Service Procedures
Schematic Circuits
Hydraulic Pump
Hydraulic Valves
Hydraulic Oil Cooler
Hydraulic Rams
-TRANSMISSION
Technical Data
Service Tools
Transmission System
Moving A Disabled Machine
Fault Finding
Drive Motors
Transmission Pump
Purge Valve
Rear Axle
-BRAKES
Cross References
-STEERING
Steering
Hydraulic Steering Unit
Power Track Rod
-ENGINE
Service Tools
Technical Data
Fault Finding
Engine Removal and Replacement
LPG Fuel System
LPG Tank
Fuel System Components (LPG)