Factory Service And Maintenance Manual For JLG Boom Lift. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 856
Number: 31215064 (march 2020)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JLG Boom Lift
1500SJ
PVC 2001

Contents

-INTRODUCTION – MAINTENANCE SAFETY PRECAUTIONS
General
Hydraulic System Safety
Maintenance
-SPECIFICATIONS
Operating Specifications
Dimensional Data
Capacities
Tires
Engine Data
Hydraulic Oil
Major Component Weights
Operator Maintenance
Thread Locking Compound
Torque Charts
-GENERAL
Machine Preparation, Inspection, and Maintenance
Service and Guidelines
Lubrication and Information
Cylinder Drift
Pins and Composite Bearing Repair Guidelines
Welding on JLG Equipment
-CHASSIS & TURNTABLE
Tires and Wheels
Axle Extension System
Axle Limit Switch Adjustment Procedure
Drive System
Steering Control System
Drive/Steering Speed Control
Traction Control System
Drive Orientation System
Oscillating Axle System
Oscillating Axle Bleeding Procedure and Lockout Test
Wheel Drive Assembly
Drive Motor
Drive Hub – If Equipped With Bonfiglioli
Drive Hub – If Equipped With Reggiana Riduttori
SWING DRIVE HUB
Swing Drive
Swing Brake
Swing Motor
Procedure For Setting Gear Backlash
Swing Drive Lubrication
Swing Bearing
Swing Speed Proportioning
Chassis Tilt Indicator System
Generator
Generator Pulley
Auxiliary Power System
Engine (Deutz 2011)
Deutz Engine – TD2.9L4
Deutz 2.9 L4 (GUO UL) Engine
Deutz TD2011 Engine
Deutz TCD2.9L4 Engine
Deutz EMR 2
Bio Fuel in Deutz Engines
Deutz Engine Fault Codes
Counterweight
-BOOM & PLATFORM
Boom Systems
Boom/Jib System Functionality
Platform
Rotator
Boom Removal and Installation
Boom Disassembly/Assembly & Cable Replacement
Load Sensing Pin Removal and Installation
Jib
Boom Lubrication Application
Platform Leveling Cylinder
Jib Telescope Cylinder
Jib Lift Cylinder
Jib Straight Shimming Procedure
Boom Cleanliness Guidelines
Hose Routing
Powertrack Maintenance
Wire Rope
Wire Rope Tensioning Adjustment
Broken Boom Cable Proximity Switch
Electronic Platform Leveling
Rotary Actuator
Jib Rotator Torqueing Procedure
Skyguard
Bolt-on External Fall Arrest
-BASIC HYDRAULIC INFORMATION & HYDRAULIC SCHEMATICS
Lubricating 0-Rings in the Hydraulic System
Hydraulic Connection Assembly and Torque Specification
Cylinder Length Sensor
Oil Sampling
Pressure Setting Procedure
Drive Pumps (Rexroth)
Function Pump (Rexroth)
Drive Pumps (Sauer)
Function Pump (Sauer)
Gear pump (Sauer)
Drive & Function Pump Start Up Procedures
-JLG CONTROL SYSTEM
JLG Control System Analyzer Kit Instructions
Machine Personality Settings and Function Speeds
Machine Orientation When Setting Function Speeds
CANbus Communications
Calibration Instructions
Control System Boom Sensors
Jib Control Module
CAN Gateway
System Test
Calibrating Steer
Calibrating Drive
LSS System
Resetting The MSSO System
Electronic Platform Leveling
Calibrating Platform Level
Calibrating Lift Crack Point
Calibrating Telescope Crack point
Calibrating Tilt Sensor
Jib Sensor Calibrations
Calibrating the Boom Sensors
-BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS
General
Multimeter Basics
Applying Silicone Dielectric Compound to Electrical Connections
AMP Connector
Deutsch Connectors
Telematics Gateway
Electrical Schematic