Factory Service And Maintenance Manual For JLG Boom Lift. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 616
Issue: may 2012
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JLG Boom Lift
1500SJ

Contents

-INTRODUCTION – MAINTENANCE SAFETY PRECAUTIONS
General
Hydraulic System Safety
Maintenance
-SPECIFICATIONS
Operating Specifications
Dimensional Data
Capacities
Tires
Engine Data
Hydraulic Oil
Major Component Weights
Operator Maintenance
-GENERAL
Machine Preparation, Inspection, and Maintenance
Service and Guidelines
Lubrication and Information
Cylinder Drift Test
Pins and Composite Bearing Repair Guidelines
Welding on JLG Equipment
-CHASSIS & TURNTABLE
Tires and Wheels
Extending Axles
Axle Limit Switch Adjustment Procedure
Drive System
Steering Control System
Drive/Steering Speed Control
Traction Control System
Drive Orientation System
Oscillating Axle System
Oscillating Axle Bleeding Procedure and Lockout Test
Drive Hub – Bonfiglioli
Drive Hub – Reggiana Riduttori
Swing Drive
Swing Brake
Swing Motor
Procedure For Setting Gear Backlash
Swing Drive Lubrication
Swing Bearing
Swing Speed Proportioning
Chassis Tilt Indicator System
Generator
Auxiliary Power System
Engine
Deutz EMR 2
Bio Fuel in Deutz Engines
CAT DGC Diagnostic Support And Trouble Code Definitions
Counterweight
-BOOM & PLATFORM
Boom Systems
Boom/Jib System Functionality
Boom Removal and Installation
Boom Disassembly/Assembly & Cable Replacement
Load Sensing Pin Removal and Installation
Jib
Boom Lubrication Application
Platform Leveling Cylinder
Jib Telescope Cylinder
Jib Lift Cylinder
Jib Straight Shimming Procedure
Boom Cleanliness Guidelines
Hose Routing
Wire Rope
Wire Rope Tensioning Adjustment
Broken Boom Cable Proximity Switch
Electronic Platform Leveling
Rotary Actuator
Jib Rotator Torquing Procedure
-HYDRAULICS
Lubricating 0-Rings in the Hydraulic System
Hydraulic Cylinders
Cylinder Length Sensor
Oil Sampling
Pressure Setting Procedure
Drive Pumps
Function Pump
Drive & Function Pump Start Up Procedures
-JLG CONTROL SYSTEM
JLG Control System Analyzer Kit Instructions
Machine Personality Settings and Function Speeds
Machine Orientation When Setting Function Speeds
CANbus Communications
Calibration Instructions
Control System Boom Sensors
Jib Control Module
CAN Gateway
System Test
Calibrating Steer
Calibrating Drive
Electronic Platform Leveling
Calibrating Platform Level
Calibrating Tilt Sensor
Jib Sensor Calibrations
Calibrating the Boom Sensors
-BASIC ELECTRICAL INFORMATION & SCHEMATICS
General
Multimeter Basics
Applying Silicone Dielectric Compound to Electrical Connections
AMP Connector
Deutsch Connectors