JLG 1644 Illustrated Parts Manual Telehandler 31211281

$24.00

Factory Illustrated Parts Manual For JLG Telehandler. Detailed Illustrations and Parts Lists.

Format: PDF
Language: English
Pages: 910
Number: 31211281 (may 2020)
Bookmarks: Yes
Searchable: Yes
Parts List: Yes
Parts Exploded View: Yes

Model

JLG Telehandler
1644
SN 0160000001 to SN 0160100942

Contents

-FRAME AND ATTACHING PARTS
Frame Weldment
Grommets Installation
Tank Installation
Fuel Tank Installation
Hydraulic Tank Installation
Tank Support Installation
Fuel Tank Assembly
Locking Fuel Cap
Hydraulic Tank Assembly
Counterweight Installation
Engine Enclosure Installation
Engine Enclosure Assembly
Hood Assembly
Cover Installation (ULS)
Frame Cover Installation
Mirror Installation
-BOOM
Boom Installation
Boom Assembly
First Boom Section Assembly
Second Boom Section Assembly
Third Boom Section Assembly
Coupler Installation (Manual)
Coupler Installation (Hydraulic)
Coupler Locking Cylinder Assembly
Manual Coupler Pin Holder Installation
Boom Brushes Installation
Boom Prop Bracket Assembly
-ATTACHMENTS
Attachment Recognition Installation
Components Attachment Recognition Installation
Carriage Assembly
Dual Fork Positioning Side Shift Carriage
Dual Fork Positioning Carriage
Bucket
4 In 1 Bucket (1.3 Yd /1.0M )
Grapple Bucket (1.7 Yd3/1.3M3)
Truss Boom (7.6 Ton)
Crane Hook (7.6 Ton)
Bale Handler
Pipe Handler Carriage
Log Handler Carriage
Steel Coil Handler Carriage
Pallet Fork
Fork Retention Installation
Hook Attach, Fork Mounted
-ENGINE AND ATTACHING PARTS
Engine Pod Component Installation
Engine Installation
Engine
Engine Mount Installation
Air Intake Installation
Air Cleaner Installation
Primary Fuel Filter Installation
Remote Fuel Pump Installation
Fuel Lines Installation
Hydrostatic Adaptor Installation
Dual Drive Support Assembly
Hydrostatic Drive Pump Installation
Hydrostatic Drive Pump Assembly
Implement Pump Installation
Implement Pump Assembly
DEF Coolant Lines Installation (ULS)
Cooling Package Installation
Radiator
Coolant Lines Installation
Radiator Lines Installation
Surge Tank Installation
Transmission Oil Cooler Lines Installation
Fan Guard Installation
Fan Guard (Reversing) Installation
Cooling Fan Installation
Reverse Cooling Fan Installation
Compressor Cover Installation
Exhaust Installation (ULS)
DEF Control Module Installation
DEF Lines Installation
DEF Tank Installation
DEF Tank Assembly
Heater Lines Installation (ULS)
A/C Pump Installation
A/C Lines Installation
Block Heater Installation (115V) (ULS)
Heated Breather Tube Installation
-DRIVETRAIN
Drivetrain
Rear Axle
Front Axle
Differential Kit
Steering Case Kit
Trunnion Kit
Ring Gear Support Kit
Reduction Bushing Kit
Planet Gear Carrier Kit
RALP Installation
RALP Mechanical Installation
Gearbox Installation
Gear Box
Hydrostatic Motor Installation
Hydrostatic Motor Assembly
Drive Shaft Installation
Tire/Wheel Set
Right Tire/Wheel Assembly
Left Tire/Wheel Assembly
Tire/Wheel Set
Right Tire/Wheel Assembly
Left Tire/Wheel Assembly
Fender Installation
RH Fender Assembly
LH Fender Assembly
-CAB
Cab Mounting Installation
Front Cab Mount Bracket Installation
Cab Mounts Installation
Cab Components Installation
Cab Installation
Cab Assembly
Cab Door Installation
Cab Door Assembly
Cab Door Window Installation
Cab Latch Assembly
Cab Door Trigger Assembly
Door Strap Installation
Rear Window Installation
Rear Window Group
Cab Plug Group
Basic Mirror Installation
Interior Mirror Installation
Interior Mirror
Front Wiper Installation
Washer Tank Installation
Washer Bottle
Front Cover Installation
Front Duct Cover
Filter Tray Panel
Level Indicator Installation
Rear Wiper Installation
Multifunction Display Installation
Seat Installation (Mechanical)
Seat Assembly (Mechanical)
Seat Installation (Air Suspension – Standard)
Seat Assembly (Air Suspension – Standard)
Seat Installation (Air Suspension – Premium)
Seat Assembly (Air Suspension – Premium)
Heater Installation (Cab Parts)
Heater And A/C Installation (Cab Parts)
Cab Condenser Assembly
Condenser
A/C Receiver Drier
Heater Assembly
Heater And A/C Assembly
HVAC Cab Actuator
Heater
Heater
Heater And A/C
Roof Wiper Installation
Headliner Installation
Headliner/Radio Ready Package Installation
Cab Trim Installation
Dash Cover Assembly
Rear Panel Cover Assembly
Adjustable Armrest Installation
Roof Cap Installation
Retractable Sunscreen Installation
Floor Mat Installation
Seat Belt Installation
Enclosed Cab Front Cover Installation
Cab Guard Installation
External Window Release Installation
-CONTROLS
Accelerator Pedal Installation
Accelerator Pedal
Brake Pedal Installation
Brake Pedal Assembly
Brake Sensor Installation
Switch Plate Assembly
Park Brake Installation
Tilt Steering Column Installation
Tilt Steering Column
Column Shift Installation
Steering Wheel Installation
Steering Wheel
Horn Button Installation
Joystick Installation
Wiper-Turn Switch
-HYDRAULIC CIRCUITS
Main Hydraulic Installation
Boom Hydraulic Installation
Remote Grease Installation
Frame Level Installation
Frame Level Cylinder Installation
Frame Level Valve Assembly
Boom Raise Hose Installation (No Ride Control)
Boom Raise Counterbalance Valve (No Ride Control)
Boom Raise Hose Installation (Ride Control)
Ride And Float Valve Assembly
Boom AUX Hydraulic Installation
Diverter Valve Assembly
Diverter Valve Assembly
RALP Hydraulic Lines Installation
Main Control Valve Installation
Main Control Valve Assembly
Steering Select Valve Installation
Steering Select Valve Assembly
Frame Level Valve Installation
Frame Level Valve Assembly
Cab Hydraulics Installation
Solenoid Valve Installation
Solenoid Valve Assembly
Check Valve Installation
Check Valve Assembly
Speed Control Valve Installation
Speed Control Valve Assembly
Engine Bay Hydraulic Installation
Inching Valve Installation
Inching Valve Assembly
Charge Filter Lines Installation
Charge Filter Installation
Implement Pump Filter Assembly
Frame Hydraulic Installation
Manifold Installation
Manifold Assembly
Boom Hydraulic Lines Installation
Priority Manifold Installation
Priority Valve Assembly
Priority Manifold Installation (Platform Ready)
-HYDRAULIC COMPONENTS
Cylinder Group Installation
Lift Cylinder Installation
Lift Cylinder
Compensation Cylinder Installation
Compensation Cylinder
Coupler Locking Cylinder
Extend/Retract Cylinder Installation
Tilt Cylinder
Frame Level Cylinder
RALP Cylinder Installation
Fork Positioning Cylinder Assembly
Side Shift Cylinder Assembly
Upper Cylinder Assembly
Lower Cylinder Assembly
Rear Axle Lock Valve Installation
Log Handler Carriage Cylinder Assembly
Hydrostatic Motor
Hydrostatic Pump
Implement Pump
Main Control Valve
Steering Select Valve
Frame Level Valve
Solenoid Valve
Inching Valve
Priority Valve Assembly
Boom Raise Valve (Ride Control)
Diverter Valve
Diverter Valve
Steer Unit Valve
Counterbalance Valve Installation
Counterbalance Valve
Speed Control Valve
Extend/Retract Cylinder
-ELECTRICAL
Main Electrical Installation
Frame Electrical Installation
Engine Pod Electrical Installation (ULS)
Engine Pod Component Installation (Mining) (ULS)
Frame Wiring Installation
Frame Wiring Installation, Mining
Engine Bay Electrical Installation (ULS)
Power Distribution Electrical Box
Rear Frame Module Installation
Engine Wiring Installation
Engine ECU Installation
Battery Installation
Dual Battery Installation
Arctic Battery Package Installation (115V)
Arctic Batteries Installation (115V)
Hydraulic Tank Heater Installation (115V)
Backup Alarm Installation
Backup Alarm Installation (White Noise)
Emergency Stop External Installation
Cab Electrical Installation
Dash Electrical Installation
Light Switch Installation
Boom Harness Installation
Boom AUX Harness Installation
Driving Light Installation
Cab Worklights Installation
Boom Work Lights
Boom Work Light Installation
Beacon Installation
Beacon (Remote Boom Control) Installation
Beacon (Led) (Remote Boom Control) Installation
Reverse Camera Installation
Reverse Sensor Installation
Telematics Ready Installation
Clearsky Installation
Installation, Telematics CANBUS Assembly (Clearsky 2)
LSI Installation
LSI Display Installation
LSI Sensor Installation
LMIS Installation (High End Display)
LMIS Beacon Light Installation
LMIS Control Package Installation
LMIS Wiring Installation
Ride Control Wiring Installation
Boom Ride Control Harness
Tilt Sensor Installation
LMIS Controller Installation
LMIS Cable Reel Installation
Boom Angle Sensor Installation (LMIS)
Boom Angle Sensor Installation (No LMIS)
Boom Retract Sensor Installation
Engine Harness (ULS)
Engine Harness (Mining) (ULS)
Fuel Pump Harness
Fuel Pump Harness (Mining) (ULS)
Glow Plug Relay Harness
Glow Plug Relay Harness (Mining) (ULS)
Boom Harness
Boom AUX Harness
Cab Harness
Cab Harness
Standard Electrical Board Assembly
Option Electrical Board Assembly
Cab Option Harness
Front Frame Harness
Rear Frame Harness
Seat Adaptor Harness
A/C Option Harness
Ignition Switch Harness
Reverse Sensor Harness
Telematics Ready Harness
Clearsky Harness
Forward Telematic, Harness (Clearsky 2)
LMIS Chassis Option Harness
LMIS Boom Harness
Platform Ready Harness
LMIS Beacon Option Harness
Proximity Sensor Harness
Headlight Harness
Boom Worklights Harness
License Light Harness
Air Shutoff Valve Harness
Air Shut Off Valve Harness (Engine)
Telematics Option Harness
Clearsky Installation 3-Wire (ANSI)
Telematics Harness
Telematics Installation. United Rentals
Front Frame Harness
Rear Frame Harness
Boom Harness
-DECALS
Capacity Chart Holder Installation
Reverse Sensor System Decal (English)
Reverse Sensing System Decal, (English/French)
Capacity Chart
1644 Decal Installation
Decal Installation
Clearsky Decal Installation
RECOMMENDED SPARE PARTS
PART NUMBER INDEX