Factory Service And Maintenance Manual For JLG Scissor Lift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 192
Number: 3121708 (november 2018)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JLG Scissor Lift
530LRT
Prior to SN E200000675, Including 1200027648 through 1200027657

Contents

-SPECIFICATIONS
Specifications
Engine Specifications
Hydraulic Pressure Settings
Hydraulic Cylinder Specifications
Serial Number Locations
Elevation/Tilt Limit Settings
Lubrication
Torque Charts
-GENERAL
Machine Preparation, Inspection, and Maintenance
Preventive Maintenance and Inspection Schedule
Service and Guidelines
Lubrication and Information
Service Maintenance Components
Cylinder Drift Test
Pins and Composite Bearing Repair Guidelines
-CHASSIS, PLATFORM & SCISSOR ARMS
Operating Characteristics
Tires, Wheels, & Drive Assembly
Drive Hub (Fairfield)
Drive Motor (Sauer)
Front Axle
Leveling Jacks
Platform
Scissor Arms
Side Compartment Covers
Ground Control Station
Battery
Fuel Tank
Hydraulic Tank
Kubota Engine
Dual Fuel/LPG System
-HYDRAULICS
Cylinders – Theory of Operation
Valves – Theory of Operation
Cylinder Checking Procedure
Oscillating Axle – Lockout Cylinder Test (if equipped)
Drive Pump Start-up Procedure
Hydraulic Component Start-Up Procedures & Recommendations
Hydraulic Valves
Gear Pumps
Axial HI 45 Pump
Charge Pump Filter
Cylinder Repair
Cylinder Assemblies
-JLG CONTROL SYSTEM
Hand Held Analyzer
Diagnostic Troubleshooting codes (DTC’s) and Flash Codes Description
Tilt Sensor Installation
Sensor Location and Calibration
Machine Setup (Configuration) and Calibration Procedure
Machine Configuration And Programming Settings
-GENERAL ELECTRICAL INFORMATION & SCHEMATICS
General
Multimeter Basics
Applying Silicone Dielectric Compound To Amp Connectors
Working With Deutsch Connectors
Switches
Electrical Schematic
Hydraulic Schematics