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JLG 600S 600SJ 660SJ 600A 600AJ Service And Maintenance Manual Boom Lift Prior to SN 0300080000


In stock

Format: PDF (High-Quality PDF Manual)
Language: English
Instant Download (Life Time Downloads)
Searchable Text
Wiring and Hydraulic Schematics

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Factory Service And Maintenance Manual For JLG Boom Lift. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Quantity of Manuals: 2
Pages: 272; 322
Issue: september 2005; september 2005
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes


JLG Boom Lift
Prior to S/N 0300080000


Hydraulic System Safety
Component Data
Performance Data
Function Speeds
Torque Requirements
Pressure Settings
Cylinder Specifications
Major Component Weights
Critical Stability Weights
Serial Number Locations
Machine Preparation, Inspection, and Maintenance
Service and Guidelines
Lubrication and Information
Cylinder Drift Test
Pins and Composite Bearing Repair Guidelines
Welding on JLG Equipment
Applying Silicone Dielectric Compound to Electrical Connections
AMP Connector
Deutsch Connectors
Drive Torque hub. Prior to S/N 75606
Torque Hub, Drive (Auburn Gear)
Drive Torque hub, S/N 75606 to Present
Drive Brake – Mico, Prior to S/N 75606
Free Wheeling Option
Drive Motor (600S, 600A 4WD)
Drive Motor (600A 2WD)
Drive Motor Adjustment Procedure (S Models Only, Prior to S/N 75606)
Oscillating Axle Bleeding Procedure and Lockout Test
Steer Adjustments (S Models)
Swing Hub
Swing Bearing
Swing Brake – Mico
Tilt Alarm Switch (Machines With External Tilt Sensor)
Spark Arrester Cleaning Instructions
Rotary Coupling – 600s s/n 75606 To Present
Dual Fuel System
Electric Governor Installation and Adjustments – Ford LRG Engine
Throttle Checks and Adjustments – Deutz or Continental Engine (Prior to S/N 61927)
Automatic Choke Adjustment – Ford Engine
Cold Weather Starting Difficulty
Glow Plugs
Ford EFI Engine (machines after SN 48907)
Ford LPG System (S Models after S/N 79619 & A Models after S/N 79888)
Boom Rope Torquing Procedures
Wear Pads
Wire Rope (S Models)
Boom Maintenance (S Models)
Boom Maintenance (A Models)
Tower Boom
Articulating Jib Boom
Limit Switches and Cam Valve Adjustment
Rotator – Helac
Drive Card Setup Procedures
Foot Switch Adjustment
Boom Synchronizing Procedure (A Models Only)
Cylinders – Theory of Operation
Cylinder Checking Procedure
Cylinder Repair
Cylinder Removal and Installation (S Models)
Cylinder Removal and Installation (A Models)
Variable Displacement pump (M46 series)
Valves – Theory of Operation
Pressure Setting Procedures (S and A Models)
Hydraulic Component Start-Up Procedures and Recommendations
Hydraulic Pump W/hayes Pump Drive Coupling Lubrication
To Connect the JLG Control System Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup
Level Vehicle Description
Machine Personality Settings
Analyzer Diagnostics Menu Structure
Hydraulic Circuit Checks

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JLG 600S 600SJ 660SJ 600A 600AJ Service And Maintenance Manual Boom Lift Prior to SN 0300080000