Factory Service Manual For JLG Telehandler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 846
Issue: january 2012
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
JLG Telehandler
644E-42
SN 17569 thru 20123 and 0160002514 & After
944E-42
SN 17569 thru 20123 and 0160002514 thru 0160041827
Contents
-SAFETY PRACTICES
Introduction
Owners/Operators Manual
Training Mechanics as Operators
Safety Information
Accident Prevention Tag Usage
Safety Instructions
Emergency Exit Rear Window
Hazard/Emergency Information Signs
-GENERAL INFORMATION, SPECIFICATIONS AND MAINTENANCE
644E-42 / 944E-42 Component Terminology
Introduction
Torques
Metric Conversion Factors
Specifications
Fluids, Lubricants and Capacities
Cleaning
Replacement
Hoses and Tubes
Bearings
Pressure Testing and Adjustment
After Service Startup and Checks
-BOOM
Boom System Component Terminology
Boom System
Boom Assembly Maintenance
Boom Chains
Boom Wear Pads
Quick Attach Assembly
Troubleshooting
-CAB AND COVERS
Operator’s Cab and Covers Component Terminology
Operator’s Cab
Open Cab Components
Enclosed Cab (Optional) Components
Cab Removal
Cab Installation
Valve Plate
Access Panels and Covers
-AXLES, DRIVE SHAFTS, WHEELS, TIRES AND BRAKES
Axle, Drive Shaft and Wheel Component Terminology
General Information
Axle Assemblies
Drive Shafts
Wheels and Tires
Brakes
-TRANSMISSION AND TRANSFER CASE
Transmission Assembly Component Terminology
Transmission Description
Transmission Operation
Transmission Serial Number
Transmission Specifications
Transmission Maintenance
Transmission Replacement
Troubleshooting
Towing a Disabled Vehicle
Transfer Case Component Terminology
General Information
Transfer Case
Troubleshooting
-ENGINE
Introduction
Safety Information
Engine Serial Number
Specifications and Maintenance Information
Standard Practices
Engine Cooling System
Engine Electrical System
Fuel System
Engine Exhaust System
Engine Replacement
Engine Storage
Troubleshooting
-HYDRAULIC SYSTEM
Hydraulic Component Terminology
Safety Information
Specifications
Hydraulic Fluid
Hoses, Tube Lines, Fittings, Etc
Hydraulic Pressure Diagnosis
Hydraulic System Testing
Hydraulic Circuits and Troubleshooting
Steer Indexing Procedures
Hydraulic Reservoir
Hydraulic System Pump
Valves and Manifolds
Accumulators
Hydraulic Cylinders
-ELECTRICAL SYSTEM
Electrical Component Terminology
Service Warnings
Specifications
Effective Ground Connections
Grounding Straps
Wiring Harnesses
Fuses and Relays
Electrical System Troubleshooting
Transmission Gear Selection Troubleshooting
Dash Panel Warning Indicator Troubleshooting
Engine Start Circuit
Charging Circuit
Electrical System Components
Switches and Solenoids
-STABIL-TRAK SYSTEM
Stabil-TRAK System Component Terminology
Stabil-TRAK Description
Stabil-TRAK Operation
Stabil-TRAK Electrical Circuit Operation and Troubleshooting (644E-42, SN 20118 & Before, SN 0160002519 thru 0160003877) (944E-42, SN 20123 & Before, SN 0160002514 thru 0160003881)
Stabil-TRAK System Test (644E-42, SN 20118 & Before, SN 0160002519 thru 0160003877) (944E-42, SN 20123 & Before, SN 0160002514 thru 0160003881)
Stabil-TRAK Electrical Circuit Operation and Troubleshooting (644E-42, 0160003878 & After) (944E-42, 0160003882 & After)
Stabil-TRAK System Test (644E-42, 0160003878 & After) (944E-42, 0160003882 & After)
Stabil-TRAK Hydraulic Circuit Operation and Troubleshooting
-TRANSFER CARRIAGE
Transfer Carriage Component Terminology
Transfer Carriage
Transfer Carriage Maintenance
Troubleshooting
What you get
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