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JLG Skytrak 8042 10042 10054 Illustrated Parts Manual Telehandler 8990187

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Format: PDF (High-Quality PDF Manual)
Language: English
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Factory Illustrated Parts Manual For JLG Skytrak Telehandler. Detailed Illustrations and Parts Lists.

Format: PDF
Language: English
Pages: 478
Number: 8990187 (april 2015)
Bookmarks: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Parts List: Yes
Parts Exploded View: Yes

Model

JLG Skytrak Telehandler
8042
10042
10054

Contents

-MAIN FRAME AND GUARDS
Main Frame
Hoods And Guards
-OPERATOR’S CAB AND CONTROLS
Operator’s Cab – Open
Operator’s Cab – Closed (Optional)
Cab Door
Operator’s Seat
Control Console
Transmission Shift Controls (Prior To SN 9909)
Transmission Shift Controls (SN 9909 Through 13197)
Boom Raise/Lower And Extend/Retract Control
Frame Level And Attachment Tilt Control
Throttle Pedal Control
Service Brake Pedal Control
Front Windshield Wiper
Cab Heater (Optional)
Aux. Hydraulic Control (Optional)
Mirrors
Skylight Windshield Wiper (Optional)
Soft Cab Enclosure (Optional)
-DRIVE TRAIN
Converter And Transmission Housings (Prior To SN 9909)
Converter Group (Prior To SN 9909)
Forward, Reverse, Low And 2Nd (Prior To SN 9909)
Output, Idler And Third (Prior To SN 9909)
Transmission Clutch Groups (Prior To SN 9909)
Control Valve Assembly (Prior To SN 9909)
Emergency Brake (Prior To SN 9909)
Transmission Mounting (Prior To SN 9909)
Engine Connect (SN 9909 Through 13197)
Converter And Layshaft (Sn 9909 Through 13197)
Oil Pressure Pump (Sn 9909 Through 13197)
Input Shaft (Sn 9909 Through 13197)
Gearbox Housing (Sn 9909 Through 13197)
Clutch Pack 1St Gear -1 Of 2 (Sn 9909 Through 13197)
Clutch Pack 1St Gear – 2 Of 2 (Sn 9909 Through 13197)
Clutch Pack 2Nd Gear -1 Of 2 (Sn 9909 Through 13197)
Clutch Pack 2Nd Gear – 2 Of 2 (Sn 9909 Through 13197)
Clutch Pack 3Rd Gear -1 Of 2 (SN 9909 Through 13197)
Clutch Pack 3Rd Gear – 2 Of 2 (SN 9909 Through 13197)
Output Shaft (SN 9909 Through 13197)
Parking Brake (SN 9909 Through 13197)
Power Take-Off Shaft (SN 9909 Through 13197)
Gearshift System (SN 9909 Through 13197)
Control Valve (SN 9909 Through 13197)
Transmission Filter And Dipstick (SN 9909 Through 13197)
Oil Tubes (SN 9909 Through 13197)
Transmission Mounting (SN 9909 Through 13197)
Drive Shaft – Engine To Transmission (Prior To SN 9909)
Drive Shaft – Engine To Transmission (SN 9909 Through 13197)
Drive Shaft – Front And Rear (Prior To SN 9909)
Drive Shaft – Front And Rear (SN 9909 Through 13197)
Differential Carrier Assembly
Axle Steering Joints
Axle Wheel Ends (Prior To SN 0461)
Axle Wheel Ends (SN 0461 Through 13197)
Tie Rod And Steering Cylinder Mounting
Wheels And Tires – 8042
Wheels And Tires – 10042/10054
-POWER PLANT
Engine, Radiator And Oil Cooler Mounting (Prior To Sn 0119)
Engine, Radiator And Oil Cooler Mounting (Sn 0119 Through 1598)
Engine, Radiator And Oil Cooler Mounting (EPA) (SN 1599 Through 13197)
Torsion Coupler (SN 9909 Through 13197)
Exhaust System
Air Cleaner
Fuel System (Prior To S 1599)
Fuel System (EPA) (SN 1599 Through 13197)
-HYDRAULIC CIRCUITS
Power Steering Circuit (Prior To SN 9909)
Power Steering Circuit (SN 9909 Through 13197)
Control Valves Circuit (Prior To SN 9909)
Control Valves Circuit (SN 9909 Through 13197)
Boom Raise/Lower And Extend/Retract Circuit (Prior To SN 9909)
Boom Raise/Lower And Extend/Retract Circuit (SN 9909 Through 13197)
Attachment Tilt And Slave Circuit
Frame Tilt And Stabilizer Circuit
Service Brake And De-Clutch Circuit
Valve Plate Assembly (Without Outriggers 8042 Only)
Valve Plate Assembly (With Outriggers 10042/10054 Only)
Transmission Cooling Circuit (Prior To SN 9909)
Transmission Cooling Circuit (SN 9909 Through 13197)
Auxiliary Hydraulic Circuit (Optional)
Outrigger Hydraulic Circuit (10042/10054 Only)
-HYDRAULIC COMPONENTS
Hydraulic Reservoir
Main Pump (Prior To SN 9909)
Main Pump (SN 9909 Through 13197)
Boom Extend Cylinder (Early Production)
Boom Extend Cylinder (Current Production)
Boom Hoist Cylinder (Prior To SN 5819)
Boom Hoist Cylinder (SN 5819 Through 13197)
Frame Tilt Cylinder
Stabilizer Cylinder
Slave Cylinder (Early Production)
Slave Cylinder (Current Production)
Attachment Tilt Cylinder
Outrigger Cylinder (Prior To SN 10882)
Outrigger Cylinder (SN 10882 Through 13197)
Swing Carriage Cylinder
Side Tilt Carriage Cylinder
Steering Cylinder (Prior To SN 1168)
Steering Cylinder (SN 1168 Through 13197)
Main Control Valve
Secondary Control Valve
Directional Control Valves 1 Of 2
Directional Control Valves 2 Of 2
-ELECTRICAL
Electrical System – Cab Harness (Prior To SN 0292)
Electrical System – Cab Harness (SN 0292 Through 9908)
Electrical System – Cab Harness (SN 9909 Through 13197)
Electrical System – Engine Harness (8042 Prior To SN 0207; 10042 Prior To SN 0212)
Electrical System – Engine Harness (8042 SN 0207 Through 1598; 10042 SN 0212 Through 1598; 10054 Prior To SN 1599)
Electrical System – Engine Harness 18042 SN 1599 Through 5234; 10042 SN 1599 Through 5250; 10054 SN 1599 Through 5274)
Electrical System – Engine Harness (EPA) (8042 Prior To SN 5236; 10042 Prior To SN 5252; 10054 SN 5275 Through 9908)
Electrical System – Engine Harness (EPA) (SN 9909 Through 13197)
Lighting System
Outrigger Electrical Harness (10042/10054 Only)
-DECALS AND PAINT
Decals And Paint
-BOOM AND ATTACHMENTS
Outer Boom
Intermediate Boom – 8042 & 10042
Inner Boom- 8042 & 10042
Quick Attach
Carriage 48In
Carriage 60In
Carriage 72In
Side Tilt Carriage – Early Production (Optional)
Side Tilt Carriage – Current Production (Optional)
Outriggers (10042/10054 Only)
Swing Carriage (Optional)
Sheet Material Handler (Optional)
Utility Bucket (Optional)
Primary Intermediate Boom – 10054
Secondary Intermediate Boom – 10054
Inner Boom – 10054
Boom Extend Chains – 8042 & 10042
Boom Retract Chain – 8042 & 10042 (Prior To SN 1085)
Boom Retract Chain – 8042 & 10042 (SN 1085 Through 13197)
Boom Extend Chains – 10054
Boom Retract Chains – 10054 (Prior To SN 0885)
Boom Retract Chains – 10054 (SN 0885 Through 1084)
Boom Retract Chains – 10054 (SN 1085 Through 13197)
Truss Boom 12 & 15 Ft (Optional)
-GENERAL TROUBLESHOOTING
Hydraulic
Electrical
Stabil-Trak System

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JLG Skytrak 8042 10042 10054 Illustrated Parts Manual Telehandler 8990187