Factory Service And Maintenance Manual For JLG Towable Boom Lift. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 230
Issue: september 2011
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JLG Towable Boom Lift
T500J

Contents

-INTRODUCTION – MAINTENANCE SAFETY PRECAUTIONS
General
Hydraulic System Safety
Maintenance
-SPECIFICATIONS
Operating Specifications
Capacities
Electric Power Unit
Tires
Engine
Dimensional Data
Lubrication
Major Component Weights
Pressure Settings
Operator Maintenance & Lubrication
-GENERAL
Machine Preparation, Inspection, And Maintenance
Service And Guidelines
Lubrication And Information
Cylinder Drift Test
Pins And Composite Bearing Repair Guidelines
Welding On JLG Equipment
-CHASSIS & TURNTABLE
Breaking-in a New Trailer
Trailer inspection and Service Instructions
Electric Brakes
Hydraulic (Surge) Brakes
Hubs, Drums, Wheel Bearings
Tires & Wheels
Hydraulic brake Coupler
Combination Coupler
Hitch Coupler & Axle (CE Only)
Coupler Assembly (S/N 0030002099 to Present)
Trailer Jack (Solid wheels)
Swing Motor (Prior to S/N 0030000960)
Swing Motor (S/N 0030001050 to Present)
Swing Bearing
Engine
Outrigger cylinder and Stabilizer
Outrigger Limit Switches
Procedure For Retracting Outriggers Using Service Harness (Optional)
Leveling, Tilt sensor calibration
Drive & Set
Drive Motor
Batteries (Electric Machines)
Battery Charger
Battery Charger
-BOOM & PLATFORM
Boom and Cylinder AssemblY
Main Boom
Master Cylinder
Slave Cylinder
Jib Cylinder
Boom Sensors
-HYDRAULICS
Lubricating 0-Rings in the Hydraulic System
Cylinder Repair
Pressure Setting Procedure
Hydraulic Oil Fill at Startup
Hydraulic Hoses
Hydraulic Filter and Breather
-JLG CONTROL SYSTEM
Introduction
To Connect the JLG Control System Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup
System Test
User Fault Codes
Machine Orientation When Setting Speeds
-BASIC ELECTRICAL INFORMATION & SCHEMATICS
General
Multimeter Basics
Checking Switches
Applying Silicone Dielectric Compound To Electrical Connections
AMP Connector
Deutsch Connectors