JLG Toucan 1010 Service Manual Mast Boom Lift

Factory Service Manual For JLG Vertical Mast. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 89
Issue: april 2006
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes

Model

JLG Mast Boom Lift
Toucan 1010

Contents

-INTRODUCTION
Foreword
Important Information
-WORK PLATFORM CHARACTERISTICS
Description
Characteristics – Dimensions – Performances
-PRESSURE SETTINGS
Relief Valve Setting
Brake Release Circuit Pressure Check
Circuit Relief Valve Adjustment
Main Pressure (PR1)
Right Swing (PR2)
Left Swing (PR3)
Mast Elevation (PR4)
Jib Elevation (PR5)
Jib Lowering (PR6)
Brake Release Maximum Pressure (PR7)
Drive At Low Speed (PR8)
Counterbalance Valve Setting
-BATTERY – CHARGER
Battery
Charger
Fulmen Charger
Oldham-Hawker Charger
Westinghouse-SGTE Charger
Battery Filling
Electrolyte Specific Gravity And Battery Voltage
Centralized Filling System Maintenance
Cleaning – Battery Maintenance
Storage Of A Battery At Temperature Below 0°C (32°F)
Use Of A Battery In A Cold Chamber Or In A Cold Climate
Battery Not Working Continuously Or Inactive Battery
Battery Troubleshooting
-MAINTENANCE
System Malfunctions
Cleanliness
Removal And Installation
Disassembly And Assembly
Parts Replacement
Wires And Cables
Gaskets
Care And Installation Of Teflon-Coated Bushings
Bushings
Pin
Bushings And Pin
Bushing Installation
Mast Roller Removal
Upper Rollers
Lower Rollers
Rollers
Hydraulic System
Fatigue Of Welded Structures
Loctite®
Fasteners And Torque Values
Steering Switches
Main Hydraulic Power Unit
Steering Bracket Thrust Washers
Mast Section Alignment
Lifting Chains Adjustment
Chain Control And Lubrication
Control Of Chain Wear
Chain Lubrication
-ELECTRICAL CONTROLS DEVICE
Overload Detection Setting
Tilt Alarm
Battery Discharge Indicator Setting
Circuits Protection
Façade Circuit-Breaker
Resetable Fuses
Fuses On Board
Power Circuit Fuses
Devices Modifying The Machine’s Performance
Mast Switch
“5 M” Mast Switch
Steering| Limit Switch
Drive Limit Switch
Safety Features – Movement Cut Out
Speed Electronic Controller
Help With The Diagnosis
Electronic Modules
Controls Verification Module
Drive Management Module
“Clipper” Connector Installation Procedure
-PREVENTIVE AND MAINTENANCE INSPECTION
General
Preventive Maintenance And Inspection Required
Daily Preventive Maintenance And Inspection
Weekly Preventive Maintenance And Inspection
Monthly Preventive Maintenance And Inspection
Every 125 Hours Of Operation Preventive Maintenance And Inspection
Every 250 Hours Of Operation Preventive Maintenance And Inspection
Every 500 Hours Of Operation Preventive Maintenance And Inspection
-LUBRICATION
Lubrication Points

What you get

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