Factory Field Maintenance For John Deere Hydraulic Excavator. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Maintenance, Troubleshooting, Tune-Ups And Other Useful Information.

Format: PDF
Language: English
Quantity of Manuals: 5 (ZIP File)
Pages: 1474; 1454; 1512; 1444; 1500
Number: TM 12141A-IN/2-1 (VOl 1; may 2014); TM 12141A-IN/2-2 (VOL 2; may 2014); TM 12141A-IN/2-3 (VOL 3; may 2014); TM 12141A-IN/2-4 (VOL 4; may 2014); TM 12141A-IN/2-5 (VOL 5; may 2014)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

John Deere Hydraulic Excavator
250GR

Contents

HOW TO USE THIS MANUAL
-FIELD MAINTENANCE INSTRUCTIONS
General Information
Equipment Description And Data
Theory Of Operation
-TROUBLESHOOTING PROCEDURES
Troubleshooting Symptom Index – Field Maintenance
-TRACK SYSTEM TROUBLESHOOTING PROCEDURES
Bent Track Shoes
Cracked Track Link
Excessive Oil Leakage From Carrier Rollers
Excessive Oil Leakage From Track Chain Idler
Excessive Oil Leakage From Track Rollers
Frequent Track Chain Sag Adjustment Required
Noisy Or Loose Track Chain
Popping Of Track
Tight Track Chain
-ENGINE DTC TROUBLESHOOTING PROCEDURES
DTC Codes
-ENGINE SYMPTOM TROUBLESHOOTING PROCEDURES
Abnormal Engine Noise
Charge Air System
Coolant In Oil Or Oil In Coolant
Engine Control Unit (ECU) Does Not Communicate With Service Advisor
Engine Coolant Temperature Above Normal
Engine Cranks/Will Not Start
Engine Does Not Develop Full Power
Engine Emits Excessive Black Or Gray Exhaust Smoke
Engine Emits Excessive White Exhaust Smoke
Engine Idles Poorly
Engine Misfires – Runs Irregularly
Engine Oil Pressure High
Engine Oil Pressure Low
Engine Will Not Crank
Excessive Fuel Consumption
Excessive Oil Consumption
Fuel In Oil
Fuel Supply Quality Check
Glow Plug Check
High-Pressure Fuel Supply System Test
Low-Pressure Fuel Supply System Test
-MONITOR CONTROLLER TROUBLESHOOTING PROCEDURES
DTC Codes
-ELECTRICAL SYMPTOM TROUBLESHOOTING PROCEDURES
Air Filter Clogged Alarm Is Displayed
All 24 VDC Circuits Do Not Operate
Alternator Does Not Charge Batteries
Auto Idle (A/I) Switch Does Not Operate
Back Button Does Not Operate
Boom Work Lights Do Not Operate
Cab Interior Light Does Not Operate
Drive Light Does Not Operate
Engine Power Mode Button Does Not Operate
Front Cab Work Lights Do Not Operate
High Note Horn Does Not Operate
Home Button Does Not Operate
Ignition Switch Does Not Operate
Keypad Does Not Operate
Low Note And High Note Horns Do Not Operate
Low Note Horn Does Not Operate
Monitor Dial Does Not Operate
Monitor Does Not Operate
Monitor Warning Alarm Does Not Operate
Overload Alarm Does Not Operate
Pilot Shutoff Lever Does Not Operate
Power Dig Switch Does Not Operate
Rear Cab Lights Do Not Operate
Right Enable Switch Does Not Operate
Switch Panel Backlight Does Not Operate
Travel Alarm Cancel Switch Does Not Operate
Travel Alarm Does Not Operate
Travel Mode Switch Does Not Operate
Windshield Washer Does Not Operate
Windshield Wiper Does Not Operate Correctly
-AIR CONDITIONER CONTROLLER (ACF) TROUBLESHOOTING PROCEDURES
DTC Codes
-HEATER/AIR CONDITIONING SYMPTOM TROUBLESHOOTING PROCEDURES
Air Conditioner Does Not Cool Interior Of Cab
Air Conditioner Runs Constantly, Too Cold
Air Conditioning System Does Not Operate
Heater Does Not Warm Interior Of Cab
Heater System Does Not Operate
Interior Windows Continue To Fog Using Air Conditioner
Interior Windows Continue To Fog Using Heater
-MAIN CONTROLLER DTC TROUBLESHOOTING PROCEDURES
Controller Area Network 0 (Can 0) Circuit Diagnostics
Controller Area Network 1 (Can 1) Circuit Diagnostics
Interface Controller Area Network (N-Can) Circuit Diagnostics
DTC Codes
-HYDRAULIC SYMPTOM TROUBLESHOOTING PROCEDURES
All Hydraulic Functions Slow
Arm Does Not Extend
Arm Does Not Retract
Boom Does Not Lower
Boom Does Not Raise
Bucket Does Not Curl
Bucket Does Not Dump
Cooling Fan Does Not Operate
Function Does Not Stop When Control Lever Is Released
Function Moves In Opposite Direction
Hydraulic Oil Overheats
No Hydraulic Functions
Poor Combined Hydraulic Function
Reversing Fan Does Not Operate
All Dig Functions Slow Or No Power
H/P (High Power) Function Does Not Operate, PWR (Standard) Mode Is Normal
Load Drifts Down When Control Valve Is In Neutral Position
Load Falls When Control Valve Is Actuated To Raise Load With Engine Running At Slow Idle
Some Dig Functions Slow (Not All)
Swing Function Does Not Operate
Swing Speed Slow In Both Directions
Swing Speed Slow Or Does Not Operate In One Direction
Upper Structure Drift With Swing Valve In Neutral
Combined Travel And Dig Functions Slow Or No Power
Machine Mistracks At All Speeds In Both Directions
Machine Will Not Hold Back And Park Brakes Engage And Disengage When Traveling Down An Incline
Machine Will Not Turn Smoothly In One Direction Or Park Brake Grabs
One Track Will Not Move In Either Direction
One Track Will Not Move In One Direction
Slow Travel Speed Or Low Power
Travel Is Jerky
Travel Park Brakes Do Not Apply
Deep Dig Arm Does Not Extend
Deep Dig Arm Does Not Retract Or Retracts Slowly
Deep Dig Bucket Does Not Curl
Deep Dig Bucket Does Not Dump
Deep Dig Circuit Does Not Activate
Hydraulic Hose Reel Does Not Operate
Barrier Grapple Does Not Latch/Unlatch
Breaker Does Not Operate Or Operates Slowly
Crush-All Does Not Operate
Hydraulic Thumb Does Not Close
Hydraulic Thumb Does Not Open
Quick Latch Does Not Operate
Vegetation Removal Tool (VRT) Does Not Operate
-PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Introduction – Preventive Maintenance
Preventive Maintenance Checks And Services (PMCS)
-FIELD MAINTENANCE SERVICE UPON RECEIPT INSTRUCTIONS
Service Upon Receipt Of Material
-FIELD MAINTENANCE TESTS AND ADJUSTMENTS INSTRUCTIONS
Air Conditioner Compressor Clutch Test
Air In Fuel Test
Air Intake Leak Test
Auxiliary Circuit Secondary Relief Valve Test And Adjustment
Battery Load Test
Boom, Arm, And Bucket Cylinder Drift Test
Circuit Relief Valve Test And Adjustment
Control Lever Pattern Change
Control Valve Spool Actuating Pilot Pressure Test
Cooling System Check
Crankshaft Rotation Check
Cylinder Compression Test With Gauge
Cylinder Cutout Test
Cylinder Misfire Test
Deep Dig Arm Pressure Reducing Valve Test And Adjustment
Deep Dig Boom Pressure Reducing Valves Test And Adjustment
Diode Test
Engine Cranking Speed Test
Engine Oil Pressure Test
Engine Speed Check Using Digital Tachometer
Excessive Engine Crankcase Pressure (Blow-By) Check
Fan Drive Pump Flow Test
Fan Speed Test
Fuel Injector Calibration
Fuel Injector Leak-Off Test
Fuel Level Sender Test
Fuel Supply Pressure Test
Fuel System Purge Procedure
Harness Diagnostic Mode Test
Head Gasket Failure Check
High-Pressure Fuel Pump Leak-Off Test
Hydraulic Hose Reel Pressure Reducing Valve Test And Adjustment
Hydraulic Pump 1 And Pump 2 Flow Test
Intake Manifold Pressure Test
Left-Hand (Top) And Right-Hand (Bottom) Auxiliary Relief Valves Adjustment
Main Control Valve Spool Inspection (4 Spool Side)
Main Control Valve Spool Inspection (5 Spool Side)
Main Relief And Power Digging Valve Test And Adjustment
Monitor Service Menu Operation
Pilot Pressure Regulating Valve Test And Adjustment
Pilot Pump Flow Test
Pump Control Pilot Pressure Signal Test
Pump Regulator Test And Adjustment – Maximum Flow
Pump Regulator Test And Adjustment – Minimum Flow
Quick Latch Control Valve Port B Pressure Analyzer Installation
Read, Clear, And Refresh DTCS
Readings In Service Advisor
Recordings In Service Advisor
Relay Test
Restricted Fuel Leak-Off Line Test
Rotary Manifold Leak Check
Safety Relief Valve Test
Service Advisor Cylinder Electronic Compression Test
Skilled Based Approach For Diagnostic Troubleshooting
Suction Control Valve And Safety Relief Valve Test
Suction Control Valve Test
Swing Motor Crossover Relief Valve Test
Swing Motor Leakage Test
Temporary Fuel Supply Test
Test Equipment Setup For VADS-E And Service Advisor
Timing Wheel Gear Target Inspection
Torque Control Solenoid Valve Test And Adjustment
Travel Cycle Times Check
Travel Motor Counterbalance Valve Spool Inspection
Travel Motor Crossover Relief Valve Test
Travel Motor Leakage Test
Turbocharger Inspection
Upper Idler Gear Target Inspection
Vegetation Removal Tool (VRT) Tests And Adjustments
-FIELD MAINTENANCE GENERAL INSTRUCTIONS
General Maintenance Instructions
-FIELD MAINTENANCE TRACK SYSTEM INSTRUCTIONS
Lower Track Roller And Guard Removal And Installation
Track Adjuster Relief Valve Replacement
Track Carrier Roller Replacement
Track Chain Adjuster Replacement
Track Chain Idler Replacement
Track Chain Replacement
Track Shoe Replacement
Undercarriage Frame Step Replacement
-FIELD MAINTENANCE TRAVEL SYSTEM INSTRUCTIONS
Prepare Travel Motor Gearbox For Towing
Rotary Manifold Replacement
Travel Motor Cover Replacement
Travel Motor Crossover Relief Valve Replacement
Travel Motor Gearbox Replacement
Travel Motor Gearbox Service
Travel Motor Park Brake Valve Replacement
Travel Motor Sprocket Replacement
Travel Motor Start-Up Procedure
-FIELD MAINTENANCE ENGINE SYSTEM INSTRUCTIONS
Alternator And Alternator Pulley Replacement
Alternator Bracket Replacement
Cab Heater Shutoff Valves Replacement
Crankshaft Damper And Auxiliary Pulley Replacement
Crankshaft Position Sensor Replacement
Cylinder Head Replacement
Electronic Fuel Injector Replacement
Electronic Fuel Injector Wiring Harness Replacement
Engine Assembly Replacement
Engine Assembly Service
Engine Coolant Temperature Sensor Replacement
Engine Crankcase Ventilation Hose Replacement
Engine Intake And Exhaust Valve Adjustment
Engine Oil Cooler Replacement
Engine Oil Dipstick And Dipstick Tube Replacement
Engine Oil Pressure Sensor Replacement
Engine Oil Pump Replacement
Engine Timing Gear Cover Replacement
Exhaust Manifold Replacement
Flywheel Housing Replacement
Flywheel Replacement
Front Crankshaft Seal And Wear Sleeve Replacement
Jumper Harness Plug Replacement
Fuel Injector Supply Lines And Flow Restrictors Replacement
Fuel Leak-Off Lines And Pressure Relief Valve Replacement
Fuel Lubricity Filter Head And Bracket Replacement
Fuel Lubricity Filter Replacement
Fuel Rail Pressure Sensor Replacement
Fuel Temperature Sensor Replacement
Fuel Transfer Pump Pressure Sensor Replacement
Glow Plug Wiring Harness Replacement
Glow Plugs Replacement
High-Pressure Common Rail Replacement
High-Pressure Fuel Pump Position Sensor Replacement
High-Pressure Fuel Pump Replacement
High-Pressure Fuel Pump Suction Control Valve Replacement
Intake Manifold Replacement
Manifold Air Temperature Sensor Replacement
Oil Pan Replacement
Primary And Final Fuel Filter/Water Separator Head Replacement
Primary And Final Fuel Filter/Water Separators Replacement
Rear Crankshaft Seal And Wear Sleeve Replacement
Rocker Arm And Shaft Assembly Replacement
Rocker Arm Housing Replacement
Serpentine Belt Idler Pulley Replacement
Serpentine Belt Replacement
Serpentine Belt Tensioner Replacement
Starter Motor Replacement
Thermostats Replacement
Turbocharger Oil Lines And Hoses Replacement
Turbocharger Replacement
Valve Cover Replacement
Water In Fuel (WIF) Sensor Replacement
Water Pump, Thermostat Housing, Bypass Tubes, And Coolant Manifolds Replacement
-FIELD MAINTENANCE ENGINE AUXILIARY SYSTEMS INSTRUCTIONS
Air Cleaner Restriction Switch/Sensor Replacement
Air Cleaner, Cap, And Tubes Replacement
Bleeding The Fuel System
Cab Heater Hoses Replacement
Intercooler Hoses And Tubes Replacement
Coolant Surge Tank And Hoses Replacement
Cooling Fan Hydraulic Motor Replacement
Cooling Fan Proportional Valves And Solenoids Replacement
Cooling Fan Shroud And Fan Hydraulic Motor Support Replacement
Cooling Fan Speed Sensor Replacement
Cooling System Service
Fan Drive System Hydraulic Hoses Replacement
Fan Guards And Cooling Fan Replacement
Fan Drive Pump Replacement
Front Engine Mounts Replacement
Fuel Cooler Replacement
Fuel Level Sender/Float Replacement
Fuel Tank Replacement
Fuel Tank Strainer Replacement And Service
Hydraulic Oil Cooler Replacement
Intercooler And Support Replacement
Low-Pressure Fuel System Hoses Replacement
Muffler Replacement
Primary And Secondary Air Cleaner Replacement
Radiator Hoses Replacement
Radiator Replacement
Rear Engine Mounts Replacement
Turbocharger Compressor Inlet Temperature Sensor Replacement
-FIELD MAINTENANCE VEHICLE SYSTEM INSTRUCTIONS
Engine Oil Filter Head Replacement
Engine Oil Sampling Valve Replacement
Weight Sign Replacement
-FIELD MAINTENANCE ELECTRICAL SYSTEM INSTRUCTIONS
12 Volt Power Converter/Supply Replacement
Alternator Jumper Wiring Harness Replacement
Alternator Resistor (R13) Replacement
Auxiliary Control Wiring Harness (W15) Replacement
Batteries Service
Battery Cables Replacement
Battery Relay Replacement
Battery Replacement
Battery Disconnect Switch Replacement
Boom Work Light Lamp Replacement
Boom Work Lights Power Wiring Harness Replacement
Cab Dome Light Harness Replacement
Cab Front Work Light Lamp Replacement
Cab Front Work Lights And Exterior Wiring Harness Replacement
Cab Front Work Lights Interior Wiring Harness Replacement
Cab Rear Work Light Lamp Replacement
Cab Rear Work Lights And Exterior Wiring Harness Replacement
Cab Rear Work Lights Interior Wiring Harnesses Replacement
Cab Rear Work Lights Switch And Wiring Harness Replacement
Cab Relays Replacement
Cab Wiring Harness W1 Replacement
Cab Wiring Harness Diodes Replacement
Can Diagnostic Switch And Harness Replacement
Can Terminating Resistors Replacement
Crush-All Main Body And Boom Wiring Harness Replacement
Data Converter (ICF) And Bracket Replacement
Engine Control Unit (ECU) Replacement
Engine Interface Wiring Harness Replacement
Engine Wiring Harness Replacement
General Wiring Harness Repair
Glow Plug Relay Replacement
Left Boom Work Light And Bracket Replacement
Machine Controller (BCZ) Replacement
Machine Wiring Harness (W2) Replacement
Machine Wiring Harness Fuses Replacement
Main Controller Replacement
Monitor Controller (DSZ) Replacement
Monitor Controller Wiring Harness (W3) Replacement
Monitor Replacement
Monitor Warning Alarm Replacement
Negative Battery Cable Disconnect For Maintenance Tasks
Quick Latch Switch And Wiring Harness Replacement
Reversing Fan Switch And Wiring Harness Replacement
Right Boom Work Light, Bracket, And Wiring Harness Replacement
Right Enable Switch And Auxiliary 3-Button Cancel Switch Wiring Harness (W22) Replacement
Right-Hand Console Switch Panel, Ignition Switch Wiring Harness, Ignition Switch, And Menu/Set Switch Replacement
Slave Receptacle Replacement
Starter Positive Cable Replacement
Starter Relay Replacement
Starter Wiring Harness Replacement
-FIELD MAINTENANCE FRAME INSTRUCTIONS
Counterweight Replacement
-FIELD MAINTENANCE CAB INSTRUCTIONS
Air Conditioner Belt And Tensioner Replacement/Adjustment
Air Conditioner Compressor Replacement
Air Conditioner Compressor Clutch Relay Replacement
Air Conditioner Compressor To Condenser Refrigerant Hose Replacement
Air Conditioner Condenser Replacement
Air Conditioner Evaporator And Freeze Switch Replacement
Air Conditioner Evaporator Lines Replacement
Air Conditioner Expansion Valve Replacement
Air Conditioner Expansion Valve To Compressor Hose Replacement
Air Conditioner Expansion Valve To Condenser Hose Replacement
Air Conditioner Leak Test
Air Conditioner Liquid Receiver Replacement
Air Conditioner Liquid Receiver Tubes Replacement
Air Conditioner Refrigerant (R-134A) Service
Air Conditioner/Heater Blower Motor Relay Replacement
Air Conditioner/Heater Blower Motor Replacement
Air Conditioner/Heater Blower Motor Resistor/Thermo Fuse Replacement
Air Conditioner/Heater Blower Port Change Servo Motor Replacement
Air Conditioner/Heater Cab Air Recirculation Sensor Replacement
Air Conditioner/Heater Controller (ACF) Replacement
Air Conditioner/Heater Fresh Air Filter Housing Replacement
Air Conditioner/Heater Fresh Air Filter Replacement
Air Conditioner/Heater Internal And External Servo Motor Replacement
Air Conditioner/Heater Mixer Servo Motor Replacement
Air Conditioner/Heater Recirculating Air Filter Replacement
Air Conditioner/Heater Unit Replacement
Air Conditioner/Heater Wiring Harness (W41) Replacement
Ambient Air Temperature Sensor Replacement
Armrests Replacement
Auxiliary Fuse Box And Wiring Harness (W13) Replacement
Cab Dome Light Replacement
Cab Door Hold Open Catch Replacement/Adjustment
Cab Door Replacement
Cab Door Upper Windows Replacement
Cab Floor Mat Replacement
Cab Handrails Replacement
Cab Heater Core Replacement
Cab Interior Right-Hand Covers Replacement
Cab J-Hooks Replacement
Cab Left-Hand Console Replacement
Cab Left-Hand Console Covers Replacement
Rear Covers, Cab Rear Tray, And Air Duct Replacement
Cab Replacement
Cab Right-Hand Console Covers Replacement
Cab Right-Hand Console Replacement
Cab Skylight And Seal Replacement
Cab Window Panes Replacement
Cab Wiring Harness Bracket Replacement
Fire Extinguisher Bracket Replacement
Front Windshield Wiper And Motor Replacement/Adjustment
Headliner, Covers, And Rail Replacement
Operator Protection Guard Replacement
Rifle Mount And Guard Bar Replacement
Seat Belt Replacement
Seat Replacement
Seat Stand And Supports Replacement
Solar Sensor Replacement
Vandal Protection Kit Brackets Replacement
Windshield Assembly Replacement
Windshield Washer Replacement
Windshield Wiper Motor Cab Wiring Harness Replacement
Windshield Wiper Motor Windshield Assembly Wiring Harness Replacement
-ENGINE MAINTENANCE ENGINE ENCLOSURE INSTRUCTIONS
Cab Forward Lower Access Cover Replacement
Cab Rear Lower Access Cover Replacement
Center Top Cover Replacement
Cooling Compartment Door Replacement
Cooling Compartment Lower Access Cover Replacement
Engine Compartment Lower Access Cover Replacement
Engine Covers Replacement
Flow Control Valve Mounting Plate Replacement
Fuel Tank Front Cover Replacement
Fuel Tank Lower Access Cover Replacement
Headlight Replacement
Hose Reel Pan Replacement
Hydraulic Pump Compartment Door Latch, And Isolator Replacement
Hydraulic Reservoir Cover Replacement
Hydraulic Reservoir Lower Access Cover Replacement
Muffler Cover Replacement
Pump Compartment Lower Access Cover Replacement
Right Side Handrail Replacement
Right Side Top Cover Replacement
Right Side Upper Structure Step Replacement
Storage Compartment Cover Replacement
Storage Compartment Door And Latch Replacement
Storage Compartment Forward Access Covers Replacement
Storage Compartment Lower Access Cover Replacement
Tool Box Replacement
-FIELD MAINTENANCE SAFETY, CONVENIENCE, AND MISCELLANEOUS INSTRUCTIONS
Horn Replacement
Mirrors Replacement
Overload Alarm Proximity Sensor Replacement
Overload Alarm Wiring Harness Replacement
Radio Replacement
Travel Alarm Cancel Switch And Wiring Harness Replacement
Travel Alarm Replacement
Travel Alarm Wiring Harness Replacement
-FIELD MAINTENANCE EXCAVATOR AND HYDRAULIC SYSTEM INSTRUCTIONS
Apply Vacuum To Hydraulic Reservoir
Arm 2 Flow Rate Control Valve Replacement
Arm And Bucket Cylinder Main Body Lines Replacement
Arm Cylinder Boom Lines Replacement
Arm Cylinder Replacement
Arm In Pressure Sensor Replacement
Arm Links And Pins Replacement
Arm Reduced Leakage Valves Replacement
Arm Regenerative Circuit Check Valve Replacement
Arm Replacement
Attachment Pedal And Pilot Control Valve Replacement
Attachment Pedal Pilot Hoses Replacement
Attachment Wiring Harness (W17) Replacement
Auxiliary Circuit Arm Lines Replacement
Auxiliary Circuit Boom Supply Lines Replacement
Auxiliary Circuit Hi-Flow Selector Valve Replacement
Auxiliary Circuit Main Body Hoses Replacement
Auxiliary Circuit Pressure Sensor Replacement
Auxiliary Circuit Quick Disconnect Fittings Replacement
Auxiliary Circuit Boom Return Lines Replacement
Auxiliary Circuit Secondary Relief Solenoid Valve Replacement
Auxiliary Circuit Secondary Relief Valve Replacement
Auxiliary Circuit Shut-Off Valves Replacement
Barrier Grapple Actuator Replacement
Barrier Grapple Lift Bail Replacement
Barrier Grapple Pad Angles Replacement
Barrier Grapple Pads Replacement
Barrier Grapple Service
Boom Cylinder Replacement
Boom Cylinders Guard Replacement
Boom Cylinders Load Holding Valves Replacement
Boom Load Holding Valve Hoses Replacement
Boom Lubrication System Replacement
Boom Reduced Leakage Valves Replacement
Boom Up Pressure Sensor Replacement
Boom, Bucket, Arm, And Auxiliary Circuit Relief Valves Replacement
Bucket Cylinder Boom Lines Replacement
Bucket Cylinder Replacement
Bucket Flow Rate Control Valve Replacement
Bucket Link Replacement
Bucket Side Cutters Replacement
Bypass Shutoff Valve Spring Replacement
Crush-All Blow Bars Replacement
Crush-All Drive Belt And Lower Sprocket Replacement
Crush-All Drive Shaft And Bearings Replacement
Crush-All Drive Shaft Coupler Replacement
Crush-All Gate Cylinder Hoses Replacement
Crush-All Gate Cylinder Replacement
Crush-All Rubber Covers Replacement
Crush-All Hydraulic Control Valve Replacement
Crush-All Internal Supply And Return Hydraulic Hoses Replacement
Crush-All Motor Replacement
Crush-All Solenoid Valve Replacement
Crush-All To Excavator Hydraulic Hoses Replacement
Crush-All Upper Sprocket Replacement
Crush-All Wiring Harness Replacement
Deep Dig Arm Buckets (30″ And 60″) Replacement
Deep Dig Arm Links Replacement
Deep Dig Arm Installation And Removal
Deep Dig Attachment Pattern Change Solenoid Valves Replacement
Deep Dig Attachment Pattern Change Switch Replacement
Deep Dig Attachment Pressure Reducing Valves Replacement
Deep Dig Bucket Cylinder Lines Replacement
Deep Dig Bucket Cylinder Replacement
Deep Dig Bucket Link Replacement
Deep Dig Pattern Change Kit Hoses Replacement
Deep Dig Pattern Change Wiring Harness Replacement
Dig Regenerative Circuit Check Valve Replacement
Foot Rest And Access Cover Replacement
Front Attachment Pressure Sensor Replacement
Hose Reel Wiring Harness Replacement
Hydraulic Hose Reel Check Valve Replacement
Hydraulic Hose Reel Replacement
Hydraulic Cylinder Bleeding
Hydraulic Filter Restriction Pressure Switch Replacement
Hydraulic Filter Restriction Wiring Harness Replacement
Hydraulic Hose Reel 4-Way Solenoid Valve Replacement
Hydraulic Hose Reel Flow Rate Selector Valve Replacement
Hydraulic Hose Reel Hoses (On Reel) Replacement
Hydraulic Hose Reel Hoses (To And From Valves And Main Valve) Replacement
Hydraulic Hose Reel Selector Switch Replacement
Hydraulic Hose Reel Shuttle Valve Replacement
Hydraulic Oil Return Manifold And Flow Control Hydraulic Valve Replacement
Hydraulic Oil Return Temperature Switch Replacement
Hydraulic Oil Sampling Valve Replacement
Hydraulic Pump 1 And 2 Service/Start-Up Procedure
Hydraulic Pump 1 Pressure Regulator Replacement
Hydraulic Pump 2 Pressure Regulator Replacement
Hydraulic Pump Assembly Replacement
Hydraulic Pump Attenuator Hoses Replacement
Hydraulic Pump Drive Coupling Replacement
Hydraulic Pump To Main Control Valve Delivery Hoses Replacement
Hydraulic Pumps Suction Lines Replacement
Hydraulic Reservoir Fill Cap, Filter, And Strainer Replacement
Hydraulic Reservoir Oil Temperature Sensor Replacement
Hydraulic Reservoir Replacement
Hydraulic Reservoir Service
Hydraulic Reservoir Sight Gauge Replacement
Hydraulic Reservoir To Pilot Signal Manifold Hoses Replacement
Hydraulic Thumb And Quick Latch Replacement
Hydraulic Thumb Cylinder Replacement
Impact Breaker Accumulator Service
Impact Breaker Hoses Replacement
Impact Breaker Hydraulic Swivel Connections Replacement
Impact Breaker Quick Latch Mount And Top Shock Absorber Replacement
Impact Breaker Side Shock Absorbers Replacement
Left Travel Power Passage Lift Check Valve Replacement
Left-Hand Pilot Control Valve Grip Replacement
Left-Hand Pilot Control Valve Replacement
Left-Hand Pilot Control Valve To Pilot Signal Manifold Hoses Replacement
Lift Check- Boom 2 Power Passage Valve Replacement
Lower Main Control Valve To Pilot Signal Manifold Hoses Replacement
Main Control Valve Front End Check Valves Replacement
Main Control Valve Replacement
Main Control Valve Return Line And Oil Cooler Bypass Valve Replacement
Main Control Valve To Boom Cylinder Tubes Replacement
Main Control Valve To Hydraulic Oil Cooler Return Hose Replacement
Main Hydraulic Oil Filter Replacement
Main Relief / Power Digging Valve Replacement
Main Spool Springs And Check Valve (5-Spool Side) Replacement
Main Spools And Arm Regenerative Spool Springs (4-Spool Side) Replacement
Manual Boom Lowering Procedures
Overload Alarm Adjustable Pressure Switch Replacement
Overload Alarm Cab Indicator Replacement
Overload Alarm Pressure Sensor Hose Replacement
Overload Alarm Proximity Plates Replacement
Pilot Filter Head And Pressure Regulating Valve Replacement
Pilot Filter Replacement
Pilot Filter To Main Control Valve Hoses Replacement
Pilot Pump Replacement
Pilot Pump To Pilot Signal Manifold Hoses Replacement
Pilot Shutoff Lever Replacement
Pilot Shutoff Valve Replacement
Pilot Shutoff Valve Solenoid Replacement
Pilot Shutoff Valve To Main Body Hoses Replacement
Pilot Shutoff Valve Wiring Harness (W21) Replacement
Pilot Shutoff Wiring Harness And Switch Replacement
Pilot Signal Manifold Replacement
Pilot Signal Manifold To Swing Motor Hoses Replacement
Pilot Signal Manifold To Travel Pilot Control Valve Hoses Replacement
Pilot Signal Manifold Valve Spools And Springs Replacement
Power Dig/Travel Speed/Arm Regen/Dig Regen Solenoid Valve Replacement
Pump 1 And 2 Delivery Pressure Sensor Replacement
Pump 1 Control Pressure Sensor Replacement
Pump 2 Control Pressure Sensor Replacement
Quick Latch Assembly Repair
Quick Latch Control Valve Replacement
Relieve Hydraulic System Pressure
Right-Hand Pilot Control Valve Grip Replacement
Right-Hand Pilot Control Valve Replacement
Right-Hand Pilot Control Valve To Pilot Signal Manifold Hoses Replacement
Solenoid Valve Housing Replacement
Swing Motor And Rotary Manifold Return Hoses Replacement
Swing Motor Supply Hoses Replacement
Swing Neutral Passage Lift Check Valve Replacement
Swing Pressure Sensor Replacement
Torque Control And Flow Rate Limit Solenoids Replacement
Travel Flow Combiner Valve Spring Replacement
Travel Motor Supply Hoses (Rotary Manifold To Main Control Valve) Replacement
Travel Pilot Control Valve Levers And Pedals Replacement
Travel Pilot Control Valve Replacement
Travel Pilot Control Valve To Pilot Shutoff Valve Hoses Replacement
Travel Pressure Sensor Replacement
Upper Main Control Valve To Pilot Signal Manifold Hoses Replacement
VRT Access Cover Replacement
VRT Belt Replacement
VRT Belt Tension Check/Adjustment
VRT Check Valve (Port 3) Replacement
VRT Check Valve (Port 4) Replacement
VRT Drive Bearing And Sheave Replacement
VRT Flange Block Replacement
VRT Flow Control Valve Replacement
VRT Grease Hose And Fittings Replacement
VRT Hot Oil Shuttle Valve Replacement
VRT Hydraulic Motor, Hoses And Test Port Fittings Replacement
VRT Hydraulic Protection Block Replacement
VRT Motor Cover Replacement
VRT Mounting Bracket Replacement
VRT Quick Disconnects And Hoses Replacement
VRT Relief Valve Replacement
VRT Rotor Bearing And Sheave Replacement (Belt Side)
VRT Rotor Bearing Replacement (Non-Belt Side)
VRT Rotor Replacement
VRT Rotor Tool And Side Cutter Replacement
VRT Side Cover Replacement
VRT Top Cover Replacement
-FIELD MAINTENANCE SWING SYSTEM INSTRUCTIONS
Make-Up Check Valve Replacement
Swing Dampener Valve Replacement
Swing Gear Service
Swing Gearbox Replacement
Swing Gearbox Service
Swing Motor And Park Brake Start-Up Procedure
Swing Motor Crossover Relief Valve Replacement
Swing Motor Replacement
-MISCELLANEOUS FIELD MAINTENANCE INSTRUCTIONS
Preparation For Storage
Illustrated List Of Manufactured Items
General Torque Limits
-FIELD MAINTENANCE SUPPORTING INFORMATION
References
Expendable And Durable Items List
Tool Identification List
Mandatory Replacement Parts
Hyex Troubleshooting Notes
Electrical Wiring Harness Connectors, Hydraulic Ports, Track Rollers, And Components
Hyex Electrical Schematics
Hyex Hydraulic Schematics