Factory Technical Manual For John Deere Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 860
Number: TM1249 (June 1981)
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

John Deere Forklift
480C

Contents

-GENERAL INFORMATION
Contents and Index
Introduction and Safety Information
General Specifications
Lubrication
-WHEELS
Powered Wheels and Fastenings
Non-Powered Wheels and Fastenings
-AXLES AND SUSPENSION SYSTEMS
Non-Powered Wheel Axles
Axle Shafts, Bearings and
Reduction Gears
-TRANSMISSION
Removal and Installation
Controls
Gears, Shafts, Bearings and Power Shift Clutch
Hydraulic System
-ENGINE
Removal and Installation
Crankshaft and Main Bearings
Camshaft and Valve Actuating Means
Connecting Rods and Pistons
Cylinder Block
Oiling System
Cylinder Head and Valves
Fuel Injection System
Intake Manifold
Engine Balancer
Water Pump
Thermostats, Housing and Piping
Fuel Filter
Fuel Transfer Pump
Starting Motor and Fastenings
Flywheel, Housing and Fastenings
-ENGINE AUXILIARY SYSTEMS
Cold Weather Starting Aids
Cooling Systems
Speed Controls
Intake System
External Exhaust Systems
External Fuel Supply Systems
-TRACTION CLUTCH
Controls
Elements
-STEERING SYSTEM
Hydraulic System
-SERVICE BRAKES
Active Elements
Hydraulic System
-PARKING-EMERGENCY BRAKES
Active Elements
Controls Linkage
-ELECTRICAL SYSTEMS
Batteries, Support and Cables
Alternator, Regulator and Charging-
System Wiring
Lighting System
Wiring Harness and Switches
Instruments and Indicators
-FRAME, CHASSIS, OR SUPPORTING STRUCTURE
Frame Installation
Chassis Weights
-OPERATOR’S STATION
Operator Enclosure
-SHEET METAL AND STYLING
Hood or Engine Enclosure
-MAIN HYDRAULIC SYSTEM
Hydraulic System
-FORKLIFTS
Forks
Masts
Hydraulic System
-SYSTEM TESTING
General Information – Seven Basic Steps of Diagnosis and Testing
Engine
Electrical System
Power Train
Hydraulic System
SPECIAL TOOLS