Factory Repair Manual For John Deere 544C Loader. Illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 1389
Searchable: Yes
Number: TM1228
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

John Deere

544C

Contents

—GENERAL INFORMATION SECTION
Cap Screw Torque Values
Introduction and Safety Information
General Specifications
Lubrication
—WHEELS
Powered Wheels and Fastenings
—AXLES AND SUSPENSION SYSTEMS
Removal and Installation
Differential or Bevel Drive
Input Drive Shafts and U-Joints
Axle Shafts, Bearings and Reduction Gears
Hydraulic System
—TRANSMISSION
Removal and Installation
Controls
Input Drive Shafts and U-Joints
Gears, Shafts, Bearings and Power Shift Clutch
Hydraulic System
—ENGINE
Removal and Installation
Crankshaft and Main Bearings
Camshaft and Valve Actuating Means
Connecting Rods and Pistons
Cylinder Block
Oiling System
Ventilating System
Cylinder Head and Valves
Exhaust Manifold
Fuel Injection System
Intake Manifold
Turbocharger
Water Pump
Oil Cooler
Fuel Filter
Fuel Transfer Pump
Starting Motor and Fastenings
Flywheel. Housing and Fastenings
-ENGINE AUXILIARY SYSTEMS
Cold Weather Starting Aids
Cooling Systems
Speed Controls
Intake System
External Exhaust Systems •Mounting Frame
External Fuel Supply Systems
-TORQUE CONVERTER
Turbine. Gears. Shafts and Bearings
-STEERING SYSTEM
Emergency Steering
Hydraulic System
-SERVICE BRAKES
Active Clements
Controls Linkage
Hydraulic System
-PARKING-EMERGENCY BRAKES
Active Elements
Controls Linkage
-ELECTRICAL SYSTEMS
Batteries, Support and Cables
Alternator, Heguiator and Charging System Wiring
Lighting System
Wiring Harness and Switches -System Controls
Instruments and Indicators
-FRAME, CHASSIS, OR SUPPORTING STRUCTURE
Frame Installation
Frame Bottom Guards
Chassis Weights
-OPERATOR’S STATION
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
-SHEET METAL AND STYLING
Hood or Engine Enclosure
Grille and Grille Housing
Fenders
-SAFETY, CONVENIENCE ANO MISCELLANEOUS
Mirror
Horn and warning Devices
Cigar Lighter
-MAIN HYDRAULIC SYSTEM
Hydraulic System
-LOADER
Buckets
Controls Linkage
Frames
Hydraulic System
-BACKHOE
Removal and Installation
Blades, Teeth and Shanks Buckets
Controls Linkage
Frames
Hydraulic System
-SYSTEM TESTING
General Information
Seven Basic Steps of Diagnosis and Testing Engine
Electrical System
Power Train
Hydraulic System
Heating and Air Conditioning
-SPECIAL TOOLS