Factory Technical Manual For John Deere Cotton Picker. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 1492
Number: TM1613 (september 2001)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

John Deere Cotton Picker
9935

Contents

-GENERAL
Safety
General Specifications
Fuels and Lubricants
Welding Repair
-ENGINE REPAIR
Remove and Install Engine
Cooling System Repair
-FUEL AND AIR REPAIR
Diesel Fuel System
Control Linkage
-ELECTRICAL REPAIR
Charging Circuit
Starting Circuit
Monitor and Gauges
Accessory Circuit
Connector Repair
-POWER TRAIN REPAIR
Hydrostatic Drive Components—Remove and Install
Hydrostatic Drive
Components—Repair
Transmission
Final Drive
Control Linkage
-STEERING AND BRAKES REPAIR
Remove and Install Steering
Components
Steering Column Repair
Steering Metering Pump Repair
Steering Cylinder Repair
Drake Repair
-HYDRAULIC SYSTEM REPAIR
Hydraulic Pump
Solenoid Control Valve Repair
Basket Lift Cylinder Repair
Picking Unit Lift Cylinder Repair
Vane Dump Control Cylinder Repair
Steering Cylinder
Compactor Hydraulic Motor Repair
Height Control Valve Repair
-GUIDE AXLE AND WHEEL HUB REPAIR
Axle and Wheel Hub Repair
-OPERATOR S STATION REPAIR
Air Conditioning System Repair
Heating System
Seat Repair
Cab Repair
-PICKING UNIT REPAIR—IN-LINE UNITS
Remove and Install
Grid Bar and Pressure Plate
Spindle and Picker Bar
Drums, Drive Shafts, and Gear
Idler Gear
Doffer Columns
Moistener Column
Gear Cases and Countershafts
Cabinet and Cam Track Alignment
-PICKING UNIT REPAIR—PRO 12 UNITS
Picking Unit—Remove and Install
Grid Bar and Pressure Plate
Spindle and Picker Bar
Drums, Drive Shafts, and Gear
Idler Gear
Doffer Columns
Moistener Column
Gear Cases and Countershaft
Cabinet and Cam Track Alignment
-LUBRICATION SYSTEM REPAIR
Lubrication System Pump Repair
Solenoid Control Valve Repair
Transfer Pump Repair
-SOLUTION SYSTEM REPAIR
Water System Components
-AIR SYSTEM REPAIR
Cotton Fan Repair
-OPERATIONAL CHECKOUT PROCEDURE
Machine Operational Checkout
Diagnostic/Testing Procedures
Tune-Up and Adjustments
-ENGINE OPERATION AND TESTS
System Operational Checks
Diagnostic Information
Engine System Operation and Tests
Theory of Operation
-FUEL/AIR OPERATION AND TESTS
System Operational Checks
Diagnostic Information
System Tests
System Adjustments
Theory of Operation
-ELECTRICAL OPERATION AND TESTS
System Information
System Diagnosis
Sub-System Diagnostics
Power Circuit
Start Circuit
Charging Circuit
Lighting System Circuit
Horn Circuit
Monitor System Circuit
Gauges Circuit
Tachometer Circuit (P.I.N. —2000)
Tachometer Circuit (P.I.N. 2001— )
Windshield Wiper Circuit
Dome and Console Light Circuit
Lighter Circuit
Radio Circuit (P.I.N. 2001— )
Cab Blower and Air Conditioning Circuit
Auxiliary Plug Circuit
Basket Electro-Hydraulic Controls Circuit
Units Electro-Hydraulic Controls Circuit
Fan Actuator Circuit
Destroke, Tether and Lube Circuit
-POWER TRAIN OPERATION AND TESTS
System Operational Checks
System Diagnostic Checks
System Tests
System Adjustments
Theory of Operation
-STEERING AND BRAKES OPERATIONS AND TESTS
System Operational Checks
System Diagnostics
System Tests
System Adjustments
Theory of Operation
-HYDRAULIC SYSTEM OPERATION AND TESTS
Operational Checks
Hydraulic System Diagnosis
Hydraulic Pump Diagnostics
Solenoid Control Valve Diagnostics
Hydraulic Cylinder Diagnostics
Height Sensing System Diagnostics
Hydraulic System Tests
Hydraulic System Adjustments
Theory of Operation
Hydraulic Pump Operation
Solenoid Control Valve Operation
Hydraulic Cylinder Operation
Hydraulic Motor Operation
Height Control Operation
-OPERATOR S STATION OPERATION AND TESTS
Operator’s Station Operational Checks
Operator’s Station Diagnostics
Air Conditioning System Tests
Operator’s Station Tests
Operator’s Station Theory of Operation
-IN-LINE PICKING UNIT OPERATION AND TESTS
Picking Unit Diagnostics
Picking Unit Adjustments
Picking Unit Theory of Operation
-PRO-12 PICKING UNITS OPERATION AND TESTS
Diagnostics
PRO-12 Picking Units Adjustments
Picking Unit Theory of Operation
-PICKING UNIT LUBRICATION SYSTEM OPERATION AND TESTS
Lubrication System Operational Checks
Lubrication System Diagnostics
Lubrication System Tests
Lubrication System Theory of Operation
-SOLUTION SYSTEM OPERATION AND TEST
Solution System Operational Checks
Solution System Diagnostics
Solution System Adjustments
Solution System Theory of Operation
-AIR SYSTEM OPERATION AND TEST
Air System Operational Checks
Air System Diagnostics
Air System Adjustments
Air System Theory of Operation
-DEALER FABRICATED SPECIAL TOOLS
Fabricated Tools