Factory Repair Manual For John Deere Gator Utility Vehicle. Illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 610
Bookmarks: Yes
Searchable: Yes
Number: TM2195
Wiring Diagrams: Yes

Model

John Deere

Gator For HPX 4X2 and 4X4 Gas and Diesel

Contents

-INTRODUCTION
-SAFETY
Recognize Safety Information
Understand Signal Words
Replace Safety Signs
Handle Fluids Safely – Avoid Fires
Use Care In Handling and Servicing Batteries
Prevent Battery Explosions
Prevent Acid Burns
Wear Protective Clothing
Use Care Around High-pressure Fluid Lines
Service Machines Safely
Use Proper Tools
Support Machine Properly and Use Proper Lifting Equipment
Work In Clean Area
Using High Pressure Washers
Illuminate Work Area Safely
Work In Ventilated Area
Warning: California Proposition 65 Warning
Remove Paint Before Welding or Heating
Avoid Harmful Asbestos Dust
Service Tires Safely
Avoid Injury From Rotating Blades, Augers and PTO Shafts
Service Cooling System Safely
Handle Chemical Products Safely
Dispose of Waste Properly
Parking Safely
Live With Safety
-SPECIFICATIONS & INFORMATION
Specifications
O-Ring Seal Service Recommendations
General Information
Coolant Specifications
Serial Number Locations
-ENGINE – GAS (LIQUID-COOLED)
Specifications
Component Location
Diagnostics
Tests and Adjustments
Repair
-ENGINE – DIESEL
Specifications – 3TNE68
Specifications – 3TNV70
Component Location
Theory of Operation
Diagnostics
Tests and Adjustments
Repair
-ELECTRICAL
Specifications
Component Location (SN -40000)
Component Location (SN 40001-)
Schematics and Harnesses (SN -40000)
Schematics and Harnesses (SN 40001-) Operation and Diagnostics
Tests and Adjustments
Repair
Attachments Theory of Operation Auxiliary Alternator Kit (Gas Engine) Backup Alarm Kit
Hydraulic Front Implement Lift Kit
Cargo Box Lift Kit
Horn Kit
Optional Light Kits
Optional Deluxe Light Kit
Homologated Light and Horn Kit
-POWER TRAIN – GEAR
Specifications
Component Location
Theory of Operation
Diagnostics
Tests and Adjustments
Repair
-STEERING
Specifications
Component Location Theory of Operation
Diagnostics
Tests and Adjustments Repair
-BRAKES
Specifications
Component Location (SN -40000)
Component Location (SN 40001-)
Theory of Operation
Diagnostics
Tests and Adjustments (SN -40000)
Tests and Adjustments (SN 40001-) Repair
-MISCELLANEOUS
Specifications
Component Location
Repair